komatsu 830e 1ac dump truck field assembly instruction ceaw006402 1 1

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Komatsu 830E-1AC Dump Truck Field Assembly Instruction CEAW006402

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: CEAW006402
Format: PDF
Size: 46.5MB
Number of Pages: 372

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 830E-1AC Dump Truck

1. COVER
2. FOREWORD
3. TABLE OF CONTENTS
4. SAFETY RULES, TOOLS EQUIPMENT
4.1. SAFETY RULES
4.1.1. BODYUP RETENTION CABLE
4.2. HYDRAULIC SYSTEM FLUSHING TOOLS
4.3. HYDRAULIC SYSTEM VACUUM PUMP
5. TRUCK COMPONENTS AND SPECIFICATIONS
5.1. Truck And Engine
5.2. AC Induction Traction Motorized Wheels
5.3. Suspension
5.4. Operators Cab
5.5. Power Steering
5.6. Dynamic Retarding
5.7. Brake System
5.8. SPECIFICATIONS
5.8.1. REAR AXLE COMPONENTS
6. MAJOR COMPONENT WEIGHTS
7. FIELD WELDING FOR ASSEMBLY OR REPAIR
7.1. WELDER QUALIFICATION AND TRAINING
7.2. WELD PROCEDURES
7.3. APPROVED CONSUMABLES
7.4. WELD QUALITY REQUIREMENTS
7.5. MATERIALS, CONTROLS, AND PRECAUTIONS
7.6. WELD INSPECTION
7.7. RECORDS
7.8. ANNEX A
7.9. ANNEX B
7.9.1. TOE HAMMER PEENING
7.9.1.1. Procedure
7.9.2. TOE GRINDING WITH A ROTARY BURR
7.9.2.1. Procedure
7.10. BIBLIOGRAPHY
7.10.1. SPECIAL PRECAUTIONS WHEN SERVICING AN AC DRIVE SYSTEM TRUCK
7.10.1.1. General Welding Guidelines
8. RECEIVING ASSEMBLY PREPARATION
8.1. ASSEMBLY LAYOUT
9. CHASSIS ASSEMBLY
9.1. RECOMMENDED ASSEMBLY DATA
9.2. BASIC ASSEMBLY PROCEDURE
9.2.1. ORDER OF ASSEMBLY
9.2.2. LEVEL 1
9.2.3. LEVEL 2
9.2.4. LEVEL 7
9.3. GENERAL PRECAUTIONS AND INSTRUCTION
10. DUMP BODY ASSEMBLY
10.1. GENERAL INFORMATION
10.2. LUBRICATION CHART
10.3. OILING AND CHARGING PROCEDURE
10.3.1. GENERAL
10.3.2. EQUIPMENT LIST
10.3.3. HYDRAIR CHARGING KIT
10.3.3.1. Installation of Charging Kit
10.3.3.2. Removal of Charging Kit
10.3.4. SUPPORT BLOCKS FOR OILING AND CHARGING DIMENSIONS
10.3.5. FRONT SUSPENSION
10.3.5.1. Front Suspension Oiling
10.3.5.2. Front Suspension Nitrogen Charging
10.3.6. REAR SUSPENSION
10.3.6.1. Rear Suspension Oiling
10.3.6.2. Rear Suspension Nitrogen Charging
10.3.7. OIL AND NITROGEN SPECIFICATIONS CHART
10.4. TOEIN ADJUSTMENT
10.5. AUTOMATIC LUBRICATION SYSTEM
10.5.1. GENERAL DESCRIPTION
10.5.2. SYSTEM COMPONENTS
10.5.2.1. Filter
10.5.2.2. Hydraulic Motor and Pump
10.5.2.3. Grease Reservoir
10.5.2.4. Pressure Reducing Valve
10.5.2.5. Flow Control Valve
10.5.2.6. Solenoid Valve
10.5.2.7. Vent Valve
10.5.2.8. Lubrication Cycle Timer
10.5.2.9. Over Pressure Cut Off Switch
10.5.2.10. Grease Pressure Failure Switch
10.5.2.11. Injectors
10.5.2.12. Relief Valve (unloader valve)
10.5.3. SYSTEM OPERATION
10.5.3.1. Normal Operation
10.5.3.2. Lubricant Required For System
10.5.3.3. System Priming
10.5.3.4. Filter Assembly
10.5.4. LUBRICANT PUMP
10.5.4.1. Pump Housing Oil Level
10.5.4.2. Pump Pressure Control
10.5.5. SYSTEM CHECKOUT
10.5.5.1. Lubrication Controller Check
10.5.5.2. Lubrication Controller Components
10.5.5.3. Lubrication Controller Adjustment
10.5.6. SYSTEM TROUBLESHOOTING CHART
10.6. A/C CHECKOUT PROCEDURE
10.7. AIR CONDITIONING DRIVE BELT ADJUSTMENT PROCEDURE
10.8. HYDRAULIC CHECKOUT PROCEDURE
10.9. BRAKE CHECKOUT PROCEDURE
10.10. VHMS CHECKOUT PROCEDURE
10.11. INTERFACE MODULE CHECKOUT PROCEDURE
10.12. ADDITIONAL INTERFACE MODULE CHECKOUT PROCEDURE
10.13. PAYLOAD METER III CHECKOUT PROCEDURE
10.14. ELECTRICAL CHECKOUT PROCEDURE
10.15. AMENDMENTS TO ELECTRICAL CHECKOUT PROCEDURE
10.16. STANDARD TORQUE CHARTS AND CONVERSION TABLES
10.17. HYDRAULIC SYSTEM FLUSHING PROCEDURE
10.17.1. SYSTEM FLUSHING
10.17.1.1. Hydraulic System Flushing Procedure
10.18. STATIC BRAKE SYSTEM CHECKOUT
10.18.1. STATIC BRAKE SYSTEM CHECKOUT
10.18.1.1. Events
10.18.1.2. OPERATION
10.18.1.2.1. Description
10.18.1.2.2. Brake Test Exit Criteria
10.18.1.3. PERFORMING THE BRAKE TESTS
10.18.1.3.1. Setup
10.18.1.3.2. Service Brake Test
10.18.1.3.3. Parking Brake Test
10.18.1.3.4. Retard System Test
10.19. FIELD ASSEMBLY INSPECTION REPORT
10.20. HOUR POSTCOMMISSIONING CHECKSHEET

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