Komatsu BR550JG-1 Galeo Mobile Crusher Operation and Maintenance Manual SEAM064600T

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Komatsu BR550JG-1 Galeo Mobile Crusher Operation and Maintenance Manual SEAM064600T

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: SEAM064600T
Format: PDF
Size: 7.4MB
Number of Pages: 293

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- BR550JG-1 Galeo Mobile Crusher

1. COVER
2. FORWORD
2.1. FORWORD
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
2.4. NECESSARY INFORMATION
2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
2.4.2. ENGINE SERIAL NO. PLATE AND POSITION
2.4.3. POSITION OF SERVICE METER
2.4.4. TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
3. CONTENTS
4. SAFETY
4.1. SAFETY
4.2. SAFETY LABELS
4.2.1. POSITION OF SAFETY PICTOGRAMS
4.2.2. SAFETY LABELS
4.3. GENERAL PRECAUTIONS
4.3.1. SAFETY RULES
4.3.2. IF ABNORMALITIES ARE FOUND
4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
4.3.5. SAFETY FEATURES
4.3.6. KEEP MACHINE CLEAN
4.3.7. ON OPERATORS PLATFORM
4.3.8. ALWAYS APPLY LOCK WHEN LEAVING UPPER OPERATION DECK
4.3.9. HANDRAILS AND STEPS
4.3.10. MOUNTING AND DISMOUNTING
4.3.11. NO PEOPLE ON ATTACHMENTS
4.3.12. PREVENTION OF BURNS
4.3.13. FIRE PREVENTION
4.3.14. ACTION IF FIRE OCCURS
4.3.15. PRECAUTIONS FOR ATTACHMENTS
4.3.16. UNAUTHORIZED MODIFICATION
4.3.17. SAFETY AT WORKSITE
4.3.18. WORKING ON LOOSE GROUND
4.3.19. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
4.3.20. ENSURE GOOD VISIBILITY
4.3.21. VENTILATION FOR ENCLOSED AREAS
4.3.22. CHECKING SIGNALMANS SIGNALS AND SIGNS
4.3.23. BE CAREFUR ABOUT ASBESTOS DUST
4.4. PRECAUTIONS FOR OPERATION
4.4.1. STARTING ENGINE
4.4.2. OPERATION
4.4.3. CRUSHER OPERATION
4.4.4. TRANSPORTATION
4.4.5. BATTERY
4.4.6. TOWING
4.5. PRECAUTIONS FOR MAINTENANCE
4.5.1. WARNING TAG
4.5.2. KEEP WORK PLACE CLEAN AND TIDY
4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
4.5.6. PRECAUTIONS FOR CONVEYOR MAINTENANCE
4.5.7. PROPER TOOLS
4.5.8. PERSONNEL
4.5.9. PRECAUTIONS WHEN MOUNTING, DISMANTLING AND STORING ATTACHMENTS
4.5.10. PRECAUTIONS FOR WORK UNDER MACHINE
4.5.11. NOISE
4.5.12. PRECAUTIONS WHEN USING HAMMER
4.5.13. REPAIR WELDING
4.5.14. REMOVING BATTERY TERMINAL
4.5.15. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
4.5.16. DO NOT DISASSEMBLE RECOIL SPRING
4.5.17. PRECAUTIONS WITH HIGHPRESSURE OIL
4.5.18. HANDLING HIGHPRESSURE HOSES
4.5.19. WASTE MATERIAL
4.5.20. COMPRESSED AIR
4.5.21. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
5. OPERATION
5.1. GENERAL VIEW
5.1.1. GENERAL VIEW OF MACHINE
5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
5.2. EXPLANATION OF COMPONENTS
5.2.1. MACHINE MONITOR
5.2.2. SWITCHES
5.2.3. CONTROL LEVERS
5.2.4. OPTIONRELATED SWITCHES
5.2.5. CAP, COVER WITH LOCK
5.2.6. REVOLVING WORKING LAMP
5.2.7. ADDITIONAL WORKING LAMP
5.2.8. CHECK BEFORE STARTING ENGINE
5.2.9. STARTING ENGINE
5.2.10. OPERATIONS AND CHECKS AFTER STARTING ENGINE
5.2.11. STOPPING ENGINE
5.2.12. CHECK AFTER STOPPING ENGINE
5.2.13. MACHINE OPERATION
5.2.14. STEERING MACHINE
5.2.15. OPERATION OF WORK EQUIPMENT
5.2.16. WATER SPRINKLER
5.2.17. OPENINGCLOSING TYPE HOPPER
5.2.18. CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK
5.2.19. CHECK AFTER FINISHING WORK
5.2.20. LOCKING
5.2.21. RUNIN OPERATION OF JAW CRUSHER
5.2.22. PRECAUTIONS WHEN OPERATING JAW CRUSHER
5.2.23. EFFICIENT USE OF JAW CRUSHER
5.2.24. SCOPE OF WORKS USING MOBILE CRUSHER
5.2.25. PROHIBITIONS FOR OPERATION
5.2.26. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
5.3. TRANSPORTATION
5.3.1. TRANSPORTATION PROCEDURE
5.3.2. PROCEDURE FOR DISASSEMBLY AND FOLDING
5.3.3. LOADING, UNLOADING WORK
5.3.4. LIFTING MACHINE
5.4. COLD WEATHER OPERATION
5.4.1. PRECAUTIONS FOR LOW TEMPERATURE
5.4.2. AFTER COMPLETION OF WORK
5.4.3. AFTER COLD WEATHER
5.5. LONGTERM STORAGE
5.5.1. BEFOR STORAGE
5.5.2. DURING STORAGE
5.5.3. AFTER STORAGE
5.5.4. STARTING MACHINE AFTER LONGTERM STORAGE
5.6. TROUBLESHOOTING
5.6.1. PHENOMENA THAT ARE NOT FAILURES
5.6.2. METHOD OF TOWING MACHINE
5.6.3. IF BATTERY IS DISCHARGED
5.6.4. OTHER TROUBLE
6. MAINTENANCE
6.1. GUIDE TO MAINTENANCE
6.2. OUTLINE OF SERVICE
6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
6.2.2. RELATING TO ELECTRIC SYSTEM
6.2.3. OUTLINE OF HYDRAULIC EQUIPMENT
6.2.4. AIRBLEEDING FROM HYDRAULIC CIRCUIT
6.3. WEAR PARTS
6.3.1. WEAR PARTS LIST
6.3.2. JAW CRUSHER RELATED PARTS
6.3.3. PRIMARY BELT CONVEYOR RELATED PARTS
6.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
6.5.1. CRUSHER ACCESSORY TOOLS
6.5.2. TORQUE LIST
6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
6.6.1. SAFETY CRITICAL PARTS
6.7. MAINTENANCE SCHEDULE CHART
6.7.1. MAINTENANCE SCHEDULE CHART
6.8. SERVICE PROCEDURE
6.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
6.8.2. WHEN REQUIRED
6.8.3. CHECK BEFORE STARTING
6.8.4. EVERY 100 HOURS SERVICE
6.8.5. EVERY 250 HOURS SERVICE
6.8.6. EVERY 500 HOURS SERVICE
6.8.7. EVERY 1000 HOURS SERVICE
6.8.8. EVERY 2000 HOURS SERVICE
6.8.9. EVERY 4000 HOURS SERVICE
6.8.10. EVERY 5000 HOURS SERVICE
7. SPECIFICATIONS
7.1. SPECIFICATIONS
8. ATTACHMENTS, OPTIONS
8.1. GENERAL PRECAUTIONS
8.1.1. PRECAUTIONS RELATED TO SAFETY
8.2. HYDRAULIC TYPE MAGNETIC SELECTOR
8.2.1. SAFETY PRECAUTIONS
8.2.2. PROCEDURES FOR CONNECTION WITH CRUSHER
8.2.3. PRECAUTIONS IN USE
8.2.4. CHECK AND INSPECTION
8.2.5. FAILURES AND CORRECTIVE ACTIONS
8.2.6. LIST OF CHECKPOINT
8.2.7. SPECIFICATIONS
8.2.8. LIST OF WEARING PARTS
8.3. DEBRIS DISCHARGING CONVEYOR
8.3.1. LIFTING PROCEDURES
8.3.2. ASSEMBLING PROCEDURES
8.3.3. PROCEDURES FOR FOLDING DEBRIS DISCHARGING CONVEYOR
8.3.4. GREASING DEBRIS DISCHARGING CONVEYOR
8.3.5. CHECK AND ADJUSTMENT OF DEBRIS DISCHARGING CONVEYOR
8.3.6. FAILURES AND CORRECTIVE ACTIONS
8.3.7. WEARING PARTS
8.3.8. SPECIFICATIONS
8.4. RADIO CONTROL UNIT
8.4.1. DIRECTIONS FOR USE
8.4.2. OVERVIEW
8.4.3. ON USE OF RADIO CONTROL UNIT
8.5. BELT CONVEYOR PROTECTIVE PLATE
8.6. PROCEDURES FOR CONNECTING OPTIONAL ATTACHMENTS
8.6.1. LOCATION OF PORTS FOR CONNECTING OPTIONAL ATTACHMENTS
8.6.2. PROCEDURES FOR CONNECTING OPTIONAL ATTACHMENTS
9. INDEX

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