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komatsu hd1500 5 dump truck operation and maintenance manual ceam014503 1
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Komatsu HD1500-5 Dump Truck Operation and Maintenance Manual CEAM014503

$20.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: CEAM014503
  • Format: PDF
  • Size: 1.6MB
  • Number of Pages: 180
Category:
  • Model List:

    • HD1500-5 Dump Truck
  • 1. CEAM014503.pdf
  • 1.1. FOREWORD
  • 1.2. ALERTS PAGE
  • 1.3. TABLE OF CONTENTS
  • 1.4. TRUCK MODEL ILLUSTRATION
  • 1.4.1. ABOUT THIS MANUAL
  • 1.5. TORQUE TABLES AND CONVERSION CHARTS
  • 1.5.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
  • 1.5.2. STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws Class 10 Nuts
  • 1.5.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
  • 1.5.4. STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws
  • 1.6. SAFETY
  • 1.6.1. Safety Rules
  • 1.6.2. Safety Features
  • 1.6.3. Clothing And Personal Items
  • 1.6.4. Unauthorized Modification
  • 1.6.5. Leaving The Operators Seat
  • 1.6.6. Mounting And Dismounting
  • 1.6.7. Fire Prevention For Fuel And Oil
  • 1.6.8. Precautions With High Temperature Fluids
  • 1.6.9. Asbestos Dust Hazard Prevention
  • 1.6.10. Prevention Of Injury By Work Equipment
  • 1.6.11. Fire Extinguisher And First Aid Kit
  • 1.6.12. Precautions For ROPS
  • 1.6.13. Precautions For Attachments
  • 1.6.14. HAUL ROADS
  • 1.6.15. PRECAUTIONS DURING OPERATION
  • 1.6.16. PRECAUTIONS FOR MAINTENANCE
  • 1.7. ADDITIONAL JOB SITE RULES
  • 1.8. WARNINGS AND CAUTIONS
  • 1.9. OPERATING INSTRUCTIONS
  • 1.9.1. PREPARING FOR OPERATION
  • 1.9.2. ENGINE STARTUP SAFETY PRACTICES
  • 1.9.3. EMERGENCY STEERING SYSTEM
  • 1.9.4. AFTER THE ENGINE HAS STARTED
  • 1.9.5. MACHINE OPERATION SAFETY PRECAUTIONS
  • 1.9.6. LOADING
  • 1.9.7. HAULING
  • 1.9.8. RETARDER OPERATION
  • 1.9.9. PASSING
  • 1.9.10. DUMPING
  • 1.9.11. SAFE PARKING
  • 1.9.12. SHUTDOWN PROCEDURE
  • 1.9.13. SUDDEN LOSS OF ENGINE POWER
  • 1.9.14. DISABLED TRUCK DUMPING
  • 1.9.15. DISABLED TRUCK STEERING AND BRAKING
  • 1.9.16. TOWING
  • 1.10. OPERATOR CAB AND CONTROLS
  • 1.10.1. STEERING WHEEL AND CONTROLS
  • 1.10.2. RETARDER CONTROL LEVER
  • 1.10.3. SERVICE BRAKE PEDAL
  • 1.10.4. ACCELERATOR (THROTTLE) PEDAL
  • 1.10.5. INSTRUMENT PANEL
  • 1.10.6. HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS
  • 1.10.7. RETARDING CAPACITY CHART
  • 1.10.8. CENTER CONSOLE
  • 1.10.9. OPERATOR SEAT
  • 1.11. INSTRUMENT PANEL AND INDICATORS
  • 1.11.1. Keyswitch
  • 1.11.2. Auxiliary Brake Switch
  • 1.11.3. RH Control/Indicator Panel (Pod)
  • 1.11.4. Center Display Panel
  • 1.11.5. LH Control/Indicator Panel (Pod)
  • 1.11.6. Ladder Light Switch
  • 1.11.7. Head Light Switch
  • 1.11.8. BackUp/Deck Light Switch
  • 1.11.9. RH Control/Indicator Panel (Pod)
  • 1.11.10. Cold Weather Starting Aid (Ether Injection) Switch
  • 1.11.11. Hazard Warning Lights Switch
  • 1.11.12. Automatic Idle Selector Switch (AISS)
  • 1.11.13. Air Conditioner Heater Vent
  • 1.11.14. ASR Cut (Traction Control) Switch (Option)
  • 1.11.15. Center Display Panel
  • 1.11.16. Air Pressure Monitor (Not Used)
  • 1.11.17. Air Pressure Gauge (Not Used)
  • 1.11.18. Coolant Temperature Monitor
  • 1.11.19. Engine Cooling Water Temperature Gauge
  • 1.11.20. Torque Converter Oil Temperature Monitor
  • 1.11.21. Torque Converter Oil Temperature Gauge
  • 1.11.22. Retarder Oil Temperature Monitor
  • 1.11.23. Retarder Oil Temperature Gauge
  • 1.11.24. Left Turn Signal Pilot Lamp
  • 1.11.25. High Beam Pilot Lamp
  • 1.11.26. Right Turn Signal Pilot Lamp
  • 1.11.27. Speedometer
  • 1.11.28. Tachometer
  • 1.11.29. Lockup Pilot Lamp
  • 1.11.30. Shift Limiter Pilot Lamp
  • 1.11.31. Shift Indicator
  • 1.11.32. Transmission Shift Position Pilot Lamp
  • 1.11.33. Engine Controller Monitor
  • 1.11.34. Automatic Transmission Mechatronics Monitor
  • 1.11.35. Other Mechatronics Monitor (Optional)
  • 1.11.36. Fuel Level Monitor
  • 1.11.37. Fuel Gauge
  • 1.11.38. Engine Power Derate Monitor
  • 1.11.39. F1 Start Monitor
  • 1.11.40. Auto Cruise Control (Not Used)
  • 1.11.41. ASR Monitor (Optional)
  • 1.11.42. ABS Monitor (Not Used)
  • 1.11.43. Service Meter
  • 1.11.44. Odometer
  • 1.11.45. LH Control/Indicator Panel (Pod)
  • 1.11.46. LH Panel/Pod Assembly
  • 1.11.47. Engine Oil Temperature
  • 1.11.48. Engine Coolant Level
  • 1.11.49. Low Steering Pressure
  • 1.11.50. Accumulator PreCharge
  • 1.11.51. Battery Charge Amps
  • 1.11.52. Check Engine
  • 1.11.53. Parking Brake
  • 1.11.54. Body Float
  • 1.11.55. Transmission Oil Temperature
  • 1.11.56. Service Brakes Applied
  • 1.11.57. Maintenance Monitor
  • 1.11.58. Transmission Oil Filters
  • 1.11.59. Lamp Test
  • 1.11.60. Low Brake Pressure
  • 1.11.61. Lateral Slope Warning
  • 1.11.62. Crankcase Pressure
  • 1.11.63. Panel Dimmer Switch
  • 1.11.64. Engine Oil Pressure
  • 1.11.65. Central Warning Lamp
  • 1.11.66. AC/Heater Vent
  • 1.11.67. REAR OF OPERATOR CAB
  • 1.11.68. QUANTUM FUEL SYSTEM DIAGNOSTICS
  • 1.12. MESSAGE FOR OPERATION AND MAINTENANCE (MOM)
  • 1.12.1. Truck Condition
  • 1.12.2. Production Data During Operation (Information from the Payload Meter)
  • 1.12.3. Transmission Response With Fault Codes
  • 1.12.4. Idle Validation Feature
  • 1.12.5. CENTER ELECTRONIC DISPLAY PANEL
  • 1.13. LUBRICATION AND SERVICE
  • 1.13.1. COOLANT SPECIFICATIONS
  • 1.13.2. QUICK FILL SERVICE CENTER
  • 1.13.3. HOUR (DAILY) INSPECTION
  • 1.13.4. HOUR INSPECTION
  • 1.13.5. HOUR INSPECTION
  • 1.13.6. HOUR INSPECTION
  • 1.13.7. HOUR INSPECTION
  • 1.13.8. HOUR INSPECTION
  • 1.13.9. RADIATOR FILL PROCEDURE
  • 1.13.10. TRANSMISSION OIL LEVEL CHECK
  • 1.13.11. HYDRAULIC TANK SERVICE
  • 1.13.12. STEERING CIRCUIT FILTER
  • 1.13.13. HYDRAULIC TANK BREATHER
  • 1.14. LINCOLN AUTOMATIC LUBRICATION SYSTEM
  • 1.14.1. SYSTEM COMPONENTS
  • 1.15. SYSTEM TROUBLESHOOTING CHART
  • 1.15.1. RESERVOIR FILL PROCEDURE
  • 1.16. PREVENTIVE MAINTENANCE PROCEDURES
  • 1.16.1. Daily Lubrication System Inspection
  • 1.16.2. Hour Inspection
  • 1.17. MAJOR COMPONENTS AND SPECIFICATIONS
  • 1.18. SPECIFICATIONS
  • 1.19. SECTION 60
  • 1.20. PAYLOAD METER II ON BOARD WEIGHING SYSTEM
  • 1.21. INDEX
  • 1.21.1. GENERAL INFORMATION
  • 1.21.2. LIGHTS, SWITCHES AND COMPONENTS
  • 1.21.3. TIPS FOR OPERATION
  • 1.21.4. EXTERNAL DISPLAY LIGHTS
  • 1.21.5. THEORY OF OPERATION
  • 1.21.6. TYPES OF DATA STORED
  • 1.21.7. OPERATOR FUNCTIONS
  • 1.21.8. INITIAL SETUP OF PAYLOAD METER
  • 1.21.9. DISPLAYS AT STARTUP
  • 1.21.10. SETUP AND MAINTENANCE
  • 1.21.11. DOWNLOAD OF INFORMATION
  • 1.21.12. DISPLAY OF FAULT CODES
  • 1.21.13. UP FACTOR PAYLOAD CALCULATION GAIN
  • 1.21.14. PL MODE LOAD CALCULATION TIMING
  • 1.21.15. FINAL GEAR RATIO SELECTION
  • 1.21.16. BATTERY REPLACEMENT PROCEDURE
  • 1.21.17. SUSPENSION PRESSURE SENSOR
  • 1.21.18. INCLINOMETER
  • 1.21.19. PAYLOAD METER BACK PANEL
  • 1.21.20. CONNECTIONS
  • 1.22. PAYLOAD CIRCUIT NUMBERS
  • 1.23. PAYLOAD METER II REINITIALIZATION PROCEDURE
  • 1.24. RADIO / CASSETTE PLAYER
  • 1.24.1. GENERAL RECEIVER FUNCTIONS
  • 1.24.2. SETTING THE TIME
  • 1.24.3. OPERATING THE RADIO
  • 1.24.4. ADJUSTING THE RECEIVER SETTINGS
  • 1.24.5. PROGRAMMING PRESET STATIONS
  • 1.24.6. OPERATION OF THE WEATHERBAND (U.S.)
  • 1.24.7. SATELLITE RADIO
  • 1.24.8. CASSETTE PLAYER
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