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komatsu hd1500 7 dump truck operation and maintenance manual ceam019207 1
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Komatsu HD1500-7 Dump Truck Operation and Maintenance Manual CEAM019207

$20.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: CEAM019207
  • Format: PDF
  • Size: 2.1MB
  • Number of Pages: 172
Category:
  • Model List:

    • HD1500-7 Dump Truck
  • 1. CEAM019207.pdf
  • 1.1. FOREWORD
  • 1.2. ALERTS PAGE
  • 1.3. TABLE OF CONTENTS
  • 1.4. TABLE OF CONTENTS
  • 1.5. TABLE OF CONTENTS
  • 1.6. TABLE OF CONTENTS
  • 1.6.1. TRUCK MODEL ILLUSTRATION
  • 1.6.2. ABOUT THIS MANUAL
  • 1.7. TORQUE TABLES AND CONVERSION CHARTS
  • 1.7.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
  • 1.7.2. STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws Class 10 Nuts
  • 1.7.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
  • 1.7.4. STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws
  • 1.7.4.1. Hardware Tightening Method
  • 1.8. SAFETY
  • 1.8.1. Safety Rules
  • 1.8.2. Safety Features
  • 1.8.3. Clothing And Personal Items
  • 1.8.4. Unauthorized Modification
  • 1.8.5. Leaving The Operators Seat
  • 1.8.6. Mounting And Dismounting
  • 1.8.7. Fire Prevention For Fuel And Oil
  • 1.8.8. Precautions With High Temperature Fluids
  • 1.8.9. Asbestos Dust Hazard Prevention
  • 1.8.10. Prevention Of Injury By Work Equipment
  • 1.8.11. Fire Extinguisher And First Aid Kit
  • 1.8.12. Precautions For ROPS
  • 1.8.13. Precautions For Attachments
  • 1.8.14. HAUL ROADS
  • 1.8.15. PRECAUTIONS DURING OPERATION
  • 1.8.15.1. BEFORE STARTING THE ENGINE
  • 1.8.15.2. OPERATING THE MACHINE
  • 1.8.15.3. TOWING
  • 1.8.15.4. WORKING NEAR BATTERIES
  • 1.8.16. PRECAUTIONS FOR MAINTENANCE
  • 1.8.16.1. BEFORE PERFORMING MAINTENANCE
  • 1.8.16.2. DURING MAINTENANCE
  • 1.8.16.3. TIRES
  • 1.8.16.4. WHEN REPAIRS ARE NECESSARY
  • 1.9. ADDITIONAL JOB SITE RULES
  • 1.10. WARNINGS AND CAUTIONS
  • 1.11. OPERATING INSTRUCTIONS
  • 1.11.1. PREPARING FOR OPERATION
  • 1.11.1.1. Safety Is Thinking Ahead
  • 1.11.1.2. Walk Around Inspection
  • 1.11.1.3. Cold Weather Heating System
  • 1.11.2. ENGINE STARTUP
  • 1.11.2.1. Cold Weather Starting
  • 1.11.2.2. Jump Starting
  • 1.11.3. EMERGENCY STEERING SYSTEM
  • 1.11.3.1. Operation
  • 1.11.3.2. PreOperation Testing
  • 1.11.4. AFTER THE ENGINE HAS STARTED
  • 1.11.5. MACHINE OPERATION SAFETY PRECAUTIONS
  • 1.11.6. LOADING
  • 1.11.7. HAULING
  • 1.11.8. RETARDER OPERATION
  • 1.11.9. PASSING
  • 1.11.10. DUMPING
  • 1.11.10.1. Raising the Dump Body
  • 1.11.10.2. Lowering The Dump Body
  • 1.11.11. SAFE PARKING PROCEDURES
  • 1.11.12. TURNING OFF THE ENGINE
  • 1.11.13. SUDDEN LOSS OF ENGINE POWER
  • 1.11.13.1. Emergency Steering And Braking
  • 1.11.14. DISABLED TRUCK DUMPING PROCEDURE
  • 1.11.14.1. Hookup
  • 1.11.14.2. Raising the Body
  • 1.11.14.3. Lowering the Body
  • 1.11.15. DISABLED TRUCK STEERING AND BRAKING
  • 1.11.16. TOWING
  • 1.12. OPERATOR CAB AND CONTROLS
  • 1.12.1. STEERING WHEEL AND CONTROLS
  • 1.12.1.1. Horn Button
  • 1.12.1.2. ARSC Set Lever
  • 1.12.1.3. Telescoping/Tilt Wheel Lever
  • 1.12.1.4. MultiFunction Turn Signal Lever
  • 1.12.2. RETARDER CONTROL LEVER
  • 1.12.3. SERVICE BRAKE PEDAL
  • 1.12.4. ACCELERATOR PEDAL
  • 1.12.5. INSTRUMENT PANEL
  • 1.12.6. HEATER / AIR CONDITIONER CONTROLS
  • 1.12.6.1. Fan Control Knob
  • 1.12.6.2. Temperature Control Knob
  • 1.12.6.3. Air Conditioning Heater
  • 1.12.6.4. Air Flow Directional Knob
  • 1.12.6.5. Heater/Air Conditioner Vents
  • 1.12.7. RETARDING CAPACITY CHART
  • 1.12.8. RADIO SPEAKERS
  • 1.12.9. AIR CLEANER VACUUM GAUGES
  • 1.12.10. WARNING ALARM BUZZER
  • 1.12.11. AM/FM RADIO / CD PLAYER
  • 1.12.12. CENTER CONSOLE
  • 1.12.12.1. Hoist Control Lever
  • 1.12.12.2. Transmission Shift Lever
  • 1.12.12.3. Parking Brake Switch
  • 1.12.12.4. LH Window Control Switch
  • 1.12.12.5. RH Window Control Switch
  • 1.12.12.6. Auxiliary Power Outlets
  • 1.12.13. OPERATOR SEAT
  • 1.12.13.1. Seat Belts
  • 1.12.13.2. Seat Adjustment
  • 1.12.14. INSTRUMENT PANEL AND INDICATORS
  • 1.12.14.1. UPPER RH SWITCH PANEL
  • 1.12.14.2. LOWER RH SWITCH PANEL
  • 1.12.14.3. UPPER LH SWITCH PANEL
  • 1.12.14.4. LOWER LH SWITCH PANEL
  • 1.12.15. ELECTRONIC DISPLAY PANEL
  • 1.12.15.1. PILOT DISPLAY ITEMS
  • 1.12.15.2. METER DISPLAYS
  • 1.12.15.3. CAUTION ITEMS
  • 1.12.15.4. EMERGENCY STOP ITEMS
  • 1.12.15.5. CHARACTER DISPLAY
  • 1.12.15.6. ACTION CODE DISPLAYS
  • 1.12.15.7. CHECKING FAILURE CODES
  • 1.12.15.8. CHARACTER DISPLAY FLOW CHART
  • 1.12.16. REAR ELECTRICAL COMPARTMENT
  • 1.12.17. AUTOMATIC RETARD SPEED CONTROL (ARSC)
  • 1.12.18. AUTOMATIC SPIN REGULATOR (ASR)
  • 1.13. EXTERIOR LIGHTING AND SWITCHES
  • 1.13.1. DECK LIGHTING
  • 1.13.1.1. High Beam Headlights
  • 1.13.1.2. Forward Warning Horns
  • 1.13.1.3. Clearance/Turn Signal Lights
  • 1.13.1.4. Deck Mounted Backup Lights
  • 1.13.1.5. Payload Indicator Lights
  • 1.13.2. UPRIGHTS
  • 1.13.2.1. Ladder Lights
  • 1.13.2.2. Low Beam Headlights
  • 1.13.2.3. Ground Level Download Box
  • 1.13.2.4. Ground Level Engine Shutdown Switch
  • 1.13.2.5. Remote Grease Fill Port
  • 1.13.2.6. Engine Service Lights
  • 1.13.3. REAR AXLE LIGHT BAR
  • 1.13.3.1. Backup Lights
  • 1.13.3.2. Backup Alarm
  • 1.13.3.3. Turn Signal Lights
  • 1.13.3.4. Retard/Clearance Lights
  • 1.13.3.5. Brake Light
  • 1.14. LUBRICATION AND SERVICE
  • 1.14.1. COOLANT SPECIFICATIONS
  • 1.14.1.1. Unacceptable Practices
  • 1.14.2. RADIATOR FILL PROCEDURE
  • 1.14.3. HYDRAULIC TANK SERVICE
  • 1.14.3.1. Filling Instructions
  • 1.14.4. TRANSMISSION OIL LEVEL CHECK
  • 1.14.5. QUICK FILL SERVICE CENTER
  • 1.14.6. PERIODIC REPLACEMENT OF CRITICAL PARTS
  • 1.14.7. HOUR (DAILY) INSPECTION
  • 1.14.8. HOUR (DAILY) INSPECTION (continued)
  • 1.14.9. HOUR INSPECTION
  • 1.14.10. HOUR INSPECTION (continued)
  • 1.14.11. HOUR INSPECTION (continued)
  • 1.14.12. HOUR INSPECTION
  • 1.14.13. HOUR INSPECTION
  • 1.14.14. HOUR INSPECTION
  • 1.14.15. HOUR INSPECTION
  • 1.15. AUTOMATIC LUBRICATION SYSTEM
  • 1.15.1. GENERAL DESCRIPTION
  • 1.15.2. SYSTEM COMPONENTS
  • 1.15.3. SYSTEM OPERATION
  • 1.15.4. INJECTOR OPERATION
  • 1.15.5. LUBRICANT PUMP
  • 1.15.5.1. Pump Housing Oil Level
  • 1.15.5.2. Pump Pressure Control
  • 1.15.6. INJECTORS (SL1 Series H))
  • 1.15.6.1. Injector Specifications
  • 1.15.6.2. Injector Adjustment
  • 1.15.7. SYSTEM PRIMING
  • 1.15.7.1. Filter Assembly
  • 1.15.8. SYSTEM CHECK
  • 1.15.8.1. Lubrication Controller Check
  • 1.15.8.2. Lubrication Controller Operation
  • 1.15.8.3. Lubrication Controller Components
  • 1.15.8.4. Lubrication Controller Adjustment
  • 1.15.9. SYSTEM TROUBLESHOOTING CHART
  • 1.15.10. PREVENTATIVE MAINTENANCE
  • 1.15.10.1. Daily Lubrication System Inspection
  • 1.15.10.2. Hour Inspection
  • 1.15.10.3. Hour Inspection
  • 1.16. MAJOR COMPONENTS AND SPECIFICATIONS
  • 1.17. SPECIFICATIONS
  • 1.18. VEHICLE HEALTH MONITORING SYSTEM (VHMS)
  • 1.18.1. VHMS DOWNLOADING
  • 1.18.2. PAYLOAD METER
  • 1.18.2.1. NORMAL OPERATION DISPLAY
  • 1.18.2.2. EXTERNAL DISPLAY LAMPS
  • 1.18.2.3. PREDICTED LOAD DISPLAY
  • 1.18.2.4. CALIBRATING PLM
  • 1.18.2.5. DATA STORED IN PAYLOAD METER
  • 1.18.2.6. PLM DOWNLOADING
  • 1.18.2.7. SETTING THE MACHINE ID AND OPEN ID
  • 1.18.2.8. PAYLOAD CYCLE DATA ITEM
  • 1.18.2.9. ADDITIONAL FUNCTIONS
  • 1.19. AM/FM RADIO / CD PLAYER
  • 1.19.1. GENERAL RADIO RECEIVER FUNCTIONS
  • 1.19.1.1. Turning On the Power
  • 1.19.1.2. OneHour Timer
  • 1.19.1.3. Display
  • 1.19.1.4. Setting a Default Display
  • 1.19.1.5. Adjusting the Brightness of the Display
  • 1.19.1.6. Auxiliary Mode
  • 1.19.1.7. Adjusting the Receiver Settings
  • 1.19.2. USING THE CLOCK
  • 1.19.2.1. Setting the Clock
  • 1.19.3. USING THE ALARM
  • 1.19.3.1. Setting the Alarm
  • 1.19.3.2. Turning the Alarm Off
  • 1.19.3.3. Activating Snooze
  • 1.19.3.4. Setting Alarm Volume
  • 1.19.4. USING THE RADIO
  • 1.19.4.1. Finding a Station
  • 1.19.4.2. Setting the Presets
  • 1.19.5. USING THE WEATHERBAND
  • 1.19.6. USING THE COMPACT DISC PLAYER
  • 1.19.6.1. Playing a Compact Disc
  • 1.19.6.2. Button Functions
  • 1.19.7. PLAYING AN MP3 DISC
  • 1.19.7.1. MP3 Format Compatibility
  • 1.19.7.2. Root Directory
  • 1.19.7.3. Empty Directory or Folder
  • 1.19.7.4. No Folder
  • 1.19.7.5. File Name Display
  • 1.19.7.6. PreProgrammed Playlists
  • 1.19.7.7. Playing MP3 Files
  • 1.19.7.8. Button Functions
  • 1.19.8. TROUBLESHOOTING
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