komatsu hd1500 7 dump truck operation and maintenance manual ceam027201 1

komatsu hd1500 7 dump truck operation and maintenance manual ceam027201 2

komatsu hd1500 7 dump truck operation and maintenance manual ceam027201 3

komatsu hd1500 7 dump truck operation and maintenance manual ceam027201 4 2

komatsu hd1500 7 dump truck operation and maintenance manual ceam027201 5

Komatsu HD1500-7 Dump Truck Operation and Maintenance Manual CEAM027201

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM027201
Format: PDF
Size: 4.1MB
Number of Pages: 182

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- HD1500-7 Dump Truck

1. FOREWORD
1.1. ALERTS PAGE
1.2. TABLE OF CONTENTS
1.3. TRUCK MODEL ILLUSTRATION
1.4. ABOUT THIS MANUAL
2. TORQUE TABLES AND CONVERSION CHARTS
2.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
2.2. STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws Class 10 Nuts
2.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
2.4. SAE Grade 9 Capscrews
2.4.1. Hardware Tightening Method
3. SAFETY
3.1. Safety Rules
3.2. Safety Features
3.3. Clothing And Personal Items
3.4. Unauthorized Modification
3.5. Leaving The Operators Seat
3.6. Mounting And Dismounting
3.7. Fire Prevention For Fuel And Oil
3.8. Precautions With High Temperature Fluids
3.9. Asbestos Dust Hazard Prevention
3.10. Prevention Of Injury By Work Equipment
3.11. Fire Extinguisher And First Aid Kit
3.12. Precautions For ROPS
3.13. Precautions For Attachments
3.14. HAUL ROADS
3.15. PRECAUTIONS DURING OPERATION
3.15.1. BEFORE STARTING THE ENGINE
3.15.2. OPERATING THE MACHINE
3.15.3. TOWING
3.15.4. WORKING NEAR BATTERIES
3.16. PRECAUTIONS FOR MAINTENANCE
3.16.1. BEFORE PERFORMING MAINTENANCE
3.16.2. DURING MAINTENANCE
3.16.3. TIRES
3.16.4. WHEN REPAIRS ARE NECESSARY
3.17. ADDITIONAL JOB SITE RULES
4. WARNINGS AND CAUTIONS
5. OPERATING INSTRUCTIONS
5.1. PREPARING FOR OPERATION
5.1.1. Safety Is Thinking Ahead
5.1.2. Walk Around Inspection
5.1.3. Cold Weather Heating System
5.2. ENGINE STARTUP
5.2.1. Cold Weather Starting
5.2.2. Jump Starting
5.3. EMERGENCY STEERING SYSTEM
5.3.1. Operation
5.3.2. PreOperation Testing
5.4. AFTER THE ENGINE HAS STARTED
5.5. MACHINE OPERATION SAFETY PRECAUTIONS
5.6. LOADING
5.7. HAULING
5.8. RETARDER OPERATION
5.9. ENGINE OVERSPEED
5.10. PASSING
5.11. DUMPING
5.11.1. Raising the Dump Body
5.11.2. Lowering The Dump Body
5.12. SAFE PARKING PROCEDURES
5.13. TURNING OFF THE ENGINE
5.14. SUDDEN LOSS OF ENGINE POWER
5.14.1. Emergency Steering and Secondary Braking
5.15. DISABLED TRUCK DUMPING PROCEDURE
5.15.1. Hookup
5.15.2. Raising the Body
5.15.3. Lowering the Body
5.16. DISABLED TRUCK STEERING AND BRAKING
5.17. TOWING
6. OPERATOR CAB AND CONTROLS
6.1. STEERING WHEEL AND CONTROLS
6.1.1. Horn Button
6.1.2. ARSC Set Lever
6.1.3. Telescoping/Tilt Wheel Lever
6.1.4. MultiFunction Turn Signal Lever
6.2. RETARDER CONTROL LEVER
6.3. SERVICE BRAKE PEDAL
6.4. ACCELERATOR PEDAL
6.5. INSTRUMENT PANEL
6.6. HEATER / AIR CONDITIONER CONTROLS
6.6.1. Fan Control Knob
6.6.2. Temperature Control Knob
6.6.3. Air Conditioning Heater
6.6.4. Air Flow Directional Knob
6.6.5. Heater/Air Conditioner Vents
6.7. RETARDING CAPACITY CHART
6.8. OVERHEAD PANEL
6.8.1. Radio Speakers
6.8.2. Air Cleaner Vacuum Gauges
6.8.3. Warning Alarm Buzzer
6.8.4. AM/FM RADIO / CD Player
6.9. CENTER CONSOLE
6.9.1. Hoist Control Lever
6.9.2. Transmission Shift Lever
6.9.3. Parking Brake Switch
6.9.4. LH Window Control Switch
6.9.5. RH Window Control Switch
6.9.6. Auxiliary Power Outlets
6.10. OPERATOR SEAT
6.10.1. Seat Belts And Tethers
6.11. Adjustment
6.12. INSTRUMENT PANEL AND INDICATORS
6.12.1. UPPER RH SWITCH PANEL
6.12.2. LOWER RH SWITCH PANEL
6.12.3. UPPER LH SWITCH PANEL
6.12.4. LOWER LH SWITCH PANEL
6.13. ELECTRONIC DISPLAY PANEL
6.13.1. PILOT DISPLAY ITEMS
6.13.2. METER DISPLAYS
6.13.3. CAUTION ITEMS
6.13.4. EMERGENCY STOP ITEMS
6.13.5. CHARACTER DISPLAY
6.13.6. ACTION CODE DISPLAYS
6.13.7. CHECKING FAILURE CODES
6.13.8. CHARACTER DISPLAY FLOW CHART
6.14. REAR ELECTRICAL COMPARTMENT
6.15. AUTOMATIC RETARD SPEED CONTROL (ARSC)
6.16. AUTOMATIC SPIN REGULATOR (ASR)
7. EXTERIOR LIGHTING AND SWITCHES
7.1. DECK LIGHTING
7.1.1. High Beam Headlights
7.1.2. Forward Warning Horns
7.1.3. Clearance/Turn Signal Lights
7.1.4. Deck Mounted Backup Lights
7.1.5. Payload Indicator Lights
7.2. UPRIGHTS
7.2.1. Ladder Lights
7.2.2. Low Beam Headlights
7.2.3. Ground Level Download Box
7.2.4. Ground Level Engine Shutdown Switch
7.2.5. Remote Grease Fill Port
7.2.6. Engine Service Lights
7.3. REAR AXLE LIGHT BAR
7.3.1. Backup Lights
7.3.2. Backup Alarm
7.3.3. Turn Signal Lights
7.3.4. Retard/Clearance Lights
7.3.5. Brake Light
8. LUBRICATION AND SERVICE
8.1. COOLANT SPECIFICATIONS
8.1.1. Unacceptable Practices
8.2. RADIATOR FILL PROCEDURE
8.3. HYDRAULIC TANK SERVICE
8.3.1. Filling Instructions
8.4. TRANSMISSION OIL LEVEL CHECK
8.5. FUEL SYSTEM SERVICE
8.5.1. Fuel Tank Cleaning
8.5.2. Fuel Filter Service
8.6. CAB AIR FILTER SERVICE
8.7. HVAC RECIRCULATION FILTER
8.8. CAB AIR FILTER
8.9. AIR INTAKE CLEANER SERVICE
8.10. QUICK FILL SERVICE CENTER
8.11. PERIODIC REPLACEMENT OF CRITICAL PARTS
8.12. HOUR (DAILY) INSPECTION
8.13. HOUR (DAILY) INSPECTION (continued)
8.14. HOUR INSPECTION
8.15. HOUR INSPECTION (continued)
8.16. HOUR INSPECTION (continued)
8.17. HOUR INSPECTION
8.18. HOUR INSPECTION
8.19. HOUR INSPECTION
8.20. HOUR INSPECTION
8.21. ,000 HOUR INSPECTION
9. AUTOMATIC LUBRICATION SYSTEM
9.1. GENERAL DESCRIPTION
9.2. SYSTEM COMPONENTS
9.3. SYSTEM OPERATION
9.4. INJECTOR OPERATION
9.5. LUBRICANT PUMP
9.5.1. Pump Housing Oil Level
9.5.2. Pump Pressure Control
9.6. INJECTORS (SL1 Series H))
9.6.1. Injector Specifications
9.6.2. Injector Adjustment
9.7. SYSTEM PRIMING
9.7.1. Filter Assembly
9.8. SYSTEM CHECK
9.8.1. Lubrication Controller Check
9.8.2. Lubrication Controller Operation
9.8.3. Lubrication Controller Components
9.8.4. Lubrication Controller Adjustment
9.9. SYSTEM TROUBLESHOOTING CHART
9.10. PREVENTATIVE MAINTENANCE
9.10.1. Daily Lubrication System Inspection
9.10.2. Hour Inspection
9.10.3. Hour Inspection
10. MAJOR COMPONENTS AND SPECIFICATIONS
10.1. ENGINE
10.2. TRANSMISSION
10.3. SPECIFICATIONS
11. KOMTRAX Plus
11.1. KOMTRAX Plus DOWNLOADING
11.2. PAYLOAD METER
11.2.1. NORMAL OPERATION DISPLAY
11.2.2. EXTERNAL DISPLAY LAMPS
11.2.3. PREDICTED LOAD DISPLAY
11.2.4. CALIBRATING PLM
11.2.5. DATA STORED IN PAYLOAD METER
11.2.6. PLM DOWNLOADING
11.2.7. SETTING THE MACHINE ID AND OPEN ID
11.2.8. PAYLOAD CYCLE DATA ITEM
11.2.9. ADDITIONAL FUNCTIONS
12. AM/FM RADIO / CD / MP3 / USB / iPOD / AUX PLAYER
12.1. OPERATING INSTRUCTIONS
12.1.1. GENERAL RADIO RECEIVER FUNCTIONS
12.1.2. USING THE RADIO
12.1.3. USING THE CLOCK
12.1.4. USING THE ALARM
12.1.5. USING THE WEATHERBAND (USA Only)
12.1.6. USING THE COMPACT DISC PLAYER/USB
12.1.7. PLAYING AN MP3 DISC/USB
12.1.8. PLAYING MP3 FILES
12.1.9. USING AN iPOD
12.1.10. OPERATING TIPS
12.1.11. TROUBLESHOOTING

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