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Home / Komatsu / Komatsu Operation and Maintenance Manual PDF
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Komatsu HD1500-8 Dump Truck Operation and Maintenance Manual PEN02178-00

$20.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: PEN02178-00
  • Format: PDF
  • Size: 30.8MB
  • Number of Pages: 567
Category: Komatsu Operation and Maintenance Manual PDF
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  • Model List:

    • HD1500-8 Dump Truck
  • 1. Cover
  • 1.1. Foreword
  • 1.1.1. Table of Contents
  • 1.1.2. Read This Manual
  • 1.1.3. Safety Information
  • 1.1.4. Introduction
  • 1.1.4.1. Main Use of Machine
  • 1.1.4.2. Directions of Machine
  • 1.1.4.3. Visibility from Operators Seat
  • 1.1.5. Product Information
  • 1.1.5.1. Location of Product Identification Number (PIN)/Machine Serial No. Plate
  • 1.1.5.2. Location of Engine Number Plate
  • 1.1.5.3. Service Meter Location
  • 1.1.5.4. Your Machine Serial Numbers and Distributor
  • 1.1.6. Abbreviation List
  • 1.2. Safety
  • 1.2.1. Safety Labels
  • 1.2.1.1. Location of Safety Labels
  • 1.2.1.2. Contents of Safety Labels
  • 1.2.2. General Precautions Common to Operation and Maintenance
  • 1.2.2.1. Precautions Before Starting Operation
  • 1.2.2.2. Preparations for Safe Operation
  • 1.2.2.3. Precautions to Prevent Fire
  • 1.2.2.4. Precautions When Getting on or off Machine
  • 1.2.2.5. Do Not Get Caught in Work Equipment
  • 1.2.2.6. Precautions Related to Protective Structures
  • 1.2.2.7. Unauthorized Modification
  • 1.2.2.8. Precautions Related to Attachments and Options
  • 1.2.2.9. Precautions When Running Engine Inside Building
  • 1.2.3. Precautions for Operation
  • 1.2.3.1. Precautions for Jobsite
  • 1.2.3.2. Start Engine
  • 1.2.3.3. Precautions for Operation
  • 1.2.3.4. Transportation
  • 1.2.3.5. Towing and being Towed
  • 1.2.4. Precautions for Maintenance
  • 1.2.4.1. Precautions Before Starting Inspection and Maintenance
  • 1.2.4.2. Precautions for Check and Maintenance
  • 1.2.4.3. Tires
  • 1.3. Operation
  • 1.3.1. General View
  • 1.3.1.1. Names of Machine Equipment
  • 1.3.1.2. Control Levers and Pedals
  • 1.3.1.3. Names of Machine Monitor Equipment
  • 1.3.1.4. Other Equipment Name
  • 1.3.2. Explanation of Components
  • 1.3.2.1. Machine Monitor Equipment
  • 1.3.2.2. Switches
  • 1.3.2.3. Control Levers and Pedals
  • 1.3.2.4. Other Equipment
  • 1.3.3. Machine Operations and Controls
  • 1.3.3.1. Checks and Adjustment Before You Start Engine
  • 1.3.3.2. How to Start Engine
  • 1.3.3.3. Operations and Checks After You Start Engine
  • 1.3.3.4. How to Stop Engine
  • 1.3.3.5. How to Examine After You Stop Engine
  • 1.3.3.6. How to Start Machine (Travel FORWARD and REVERSE) and Stop Machine
  • 1.3.3.7. How to Shift Gears
  • 1.3.3.8. How to Travel Downhill
  • 1.3.3.9. How to Steer Machine
  • 1.3.3.10. Handle Komatsu Traction Control System (KTCS)
  • 1.3.3.11. Operation of KTCS
  • 1.3.3.12. How to Operate Machine When Tires are Stuck in Ground
  • 1.3.3.13. How to Load
  • 1.3.3.14. Handle Payload Meter
  • 1.3.3.15. How to Dump
  • 1.3.3.16. Precautions for Operation
  • 1.3.3.17. How to Park Machine
  • 1.3.3.18. How to Examine After You Complete Work
  • 1.3.3.19. Lock
  • 1.3.3.20. Handle Tires
  • 1.3.4. Handle Air Conditioner
  • 1.3.4.1. Explanation of Air Conditioner Components
  • 1.3.4.2. How to Operate Air Conditioner
  • 1.3.5. Handle Radio
  • 1.3.5.1. Explanation of Radio Equipment
  • 1.3.5.2. How to Operate Radio
  • 1.3.6. Handle KomVision
  • 1.3.6.1. Display Range of KomVision Camera
  • 1.3.6.2. Basic Operation of KomVision Monitor
  • 1.3.6.3. KomVision Monitor Screen
  • 1.3.6.4. KomVision Radar
  • 1.3.7. Handle Rearview Monitor
  • 1.3.7.1. SelfCheck Function for Rear View Monitor
  • 1.3.7.2. Precautions When You Use Rear View Monitor
  • 1.3.8. Select and Keep Travel Road
  • 1.3.9. Transportation
  • 1.3.9.1. Precautions for Transportation
  • 1.3.9.2. Select Transportation Method
  • 1.3.9.3. How to Secure Machine
  • 1.3.9.4. Precautions When You Lift Machine
  • 1.3.10. Cold Weather Operation
  • 1.3.10.1. Cold Weather Operation Information
  • 1.3.10.2. Precautions After Daily Work Ends in Cold Weather
  • 1.3.10.3. After Cold Weather Season
  • 1.3.11. Precautions for LongTerm Storage
  • 1.3.11.1. Prepare for LongTerm Storage
  • 1.3.11.2. Maintenance During LongTerm Storage
  • 1.3.11.3. Start Machine After LongTerm Storage
  • 1.3.11.4. Travel After LongTerm Storage
  • 1.3.12. Troubles and Procedures
  • 1.3.12.1. Procedures When You Run Out of Fuel
  • 1.3.12.2. Procedures If Transmission Has Trouble
  • 1.3.12.3. How to Lower Dump Body If Troubles Occur
  • 1.3.12.4. Precautions When You Tow Machine
  • 1.3.12.5. Precautions for Discharged Battery
  • 1.3.12.6. Other Trouble
  • 1.4. Maintenance
  • 1.4.1. Precautions for Maintenance
  • 1.4.1.1. Examine Service Meter Reading
  • 1.4.1.2. Komatsu Genuine Replacement Parts
  • 1.4.1.3. Komatsu Genuine Lubricants
  • 1.4.1.4. Always Use Clean Washer Fluid
  • 1.4.1.5. Clean Lubricants
  • 1.4.1.6. Examine Drained Oil and Used Filter
  • 1.4.1.7. Precautions When You Refill Oil or Fuel
  • 1.4.1.8. Precautions for Welding
  • 1.4.1.9. Do Not Drop Things Inside Machine
  • 1.4.1.10. Dusty Jobsites
  • 1.4.1.11. Avoid Mixing Oil
  • 1.4.1.12. Lock Inspection Covers
  • 1.4.1.13. Bleed Air from Hydraulic Circuit
  • 1.4.1.14. Precautions When You Install Hydraulic Hoses
  • 1.4.1.15. Checks After Inspection and Maintenance
  • 1.4.1.16. Select Fuel and Lubricants by Ambient Temperature
  • 1.4.1.17. Precautions for Jackup
  • 1.4.2. Outline of Maintenance
  • 1.4.2.1. Handle Oil, Fuel, Coolant, and Do Oil Clinic
  • 1.4.2.2. Handle Electrical Components
  • 1.4.3. Standard Tightening Torque for Bolts and Nuts
  • 1.4.4. Maintenance Schedule
  • 1.4.4.1. Maintenance Schedule Table
  • 1.4.5. Maintenance Procedure
  • 1.4.5.1. Initial 250 Hours Maintenance (Only After the First 250 Hours)
  • 1.4.5.2. When Required
  • 1.4.5.3. Examine Before You Start Operation
  • 1.4.5.4. Every 250 Hours Maintenance
  • 1.4.5.5. Every 500 Hours Maintenance
  • 1.4.5.6. Every 1000 Hours Maintenance
  • 1.4.5.7. Every 2000 Hours Maintenance
  • 1.4.5.8. Every 4000 Hours Maintenance
  • 1.4.5.9. Every 5000 Hours Maintenance
  • 1.4.5.10. Every 10000 Hours Maintenance
  • 1.4.5.11. Every 6 Months Maintenance
  • 1.5. Specifications
  • 1.5.1. Specifications
  • 1.5.1.1. Specifications HD15008
  • 1.6. Attachments and Options
  • 1.6.1. Body Selection
  • 1.6.2. Handle Radio
  • 1.6.2.1. Explanation of Radio Equipment
  • 1.6.2.2. How to Operate Radio
  • 1.6.2.3. Radio Setting
  • 1.6.3. Buddy System
  • 1.6.4. Automatic Fire Extinguisher
  • 1.6.5. Handle External Power Supply Engine Preheater
  • 1.6.5.1. Explanation of Components
  • 1.6.5.2. Install External Power Supply System for External Power Supply Engine Preheater
  • 1.6.5.3. Make External Power Supply Cable
  • 1.6.5.4. Install External Power Supply System
  • 1.6.5.5. How to Operate External Power Supply Engine Preheater
  • 1.6.5.6. Circuit Diagram of External Power Supply Engine Preheater
  • 1.6.6. Handle Speed Limit Function
  • 1.6.6.1. Operation of Speed Limit Function
  • 1.6.6.2. Operation If Troubles on System Occur
  • 1.6.7. Handle Overload Speed Limit Function
  • 1.6.7.1. Operation of Overload Speed Limit Function
  • 1.6.7.2. Operation If Troubles on System Occur
  • 1.6.8. Handle Power Ladder
  • 1.6.8.1. Explanation of Components
  • 1.6.8.2. Operate Power Ladder
  • 1.6.8.3. Operate Ladder While Power Switch is OFF
  • 1.6.8.4. Functions Related to Power Ladder
  • 1.6.8.5. Troubles and Procedures
  • 1.6.8.6. Examine and Maintenance of Power Ladder
  • 1.6.8.7. Periodic Replacement of Parts
  • 1.6.9. Handle Axle Oil Filtration System
  • 1.6.9.1. Explanation of Components of Axle Oil Filtration System
  • 1.6.9.2. Examine and Maintenance
  • 1.6.9.3. Consumable Parts List
  • 1.7. Replacement Parts
  • 1.7.1. Defined Life Parts
  • 1.7.1.1. Defined Life Parts List
  • 1.7.2. Consumable Parts
  • 1.7.2.1. Consumable Parts List
  • 1.7.3. Recommended Fuel, Coolant, and Lubricant
  • 1.7.3.1. Lubrication Chart
  • 1.7.3.2. How to Use Fuel, Coolant and Lubricants by Ambient Temperature
  • 1.7.3.3. Recommended Brands and Qualities Other Than Komatsu Genuine Oils
  • 1.8. Index
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