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Komatsu HD465-7, HD605-7 Dump Truck Field Assembly Instruction GEN00010-01

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: GEN00010-01
Format: PDF
Size: 5.2MB
Number of Pages: 92

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- HD465-7 Dump Truck
- HD605-7 Dump Truck

1. COVER
2. CONTENTS
3. POINTS CHANGED FROM MODEL 5
4. OUTINE OF DIVISION
5. DIMENSIONS OF MAIN COMPONENTS
6. ROUGH SCHEDULE OF ASSEMBLY AND WELDING
7. LIST OF EQUIPMENTS, TOOLS, AND CONSUMABLES
8. ASSEMBLY PROCESS NO.
8.1. OIL, GREASE, AND COOLANT
8.2. LEVLELS OF OIL, GREASE, AND COOLANT
8.3. POSITIONING REAR AXLE ASSEMBLY
8.4. INSTALLING REAR SUSPENSION
8.5. SLINGING BARE MACHINE
8.6. INSTALLING REAR AXLE ASSEMBLY (CONNECTING SUSPENSION)
8.7. INSTALLING REAR AXLE ASSEMBLY (CONNECTING AXLE RODS)
8.8. POSITIONING BARE MACHINE
8.9. INSTALLING RIGHT FRONT AXLE (CONNECTING AARM)
8.10. INSTALLING RIGHT FRONT AXLE (CONNECTING STEERING CYLINDER AND TIE ROD)
8.11. INSTALLING RIGHT FRONT AXLE (CONNECTING SUSPENSION)
8.12. INSTALLING RIGHT FRONT AXLE (CONNECTING BRAKE HOSE)
8.13. INSTALLING RIGHT FRONT AXLE (CONNECTING PIPING FOR AUTOMATIC SUSPENSION)
8.14. INSTALLING TIRE AND WHEEL ASSEMBLY
8.15. INSTALLING BODY HINGE GREASE TUBE
8.16. INSTALLING DRIVE SHAFT
8.17. CONNECTING COOLING HOSE
8.18. CONNECTING BRAKE ACTUATING HOSE
8.19. INSTALLING RIGHT FRONT SUPPORT
8.20. INSTALLING RIGHT FENDER
8.21. INSTALLING RIGHT FENDER MUFFLER SPECIFICATION
8.22. INSTALLING R.H PLATFORM ASSEMBLY
8.23. INSTALLING L.H CATWALK ASSEMBLY
8.24. INSTALLING L.H HANDRAIL
8.25. INSTALLING RADIO ANTENNA AND FIXING ITS CABLE
8.26. INSTALLING L.H FENDER
8.27. INSTALLING LEFT SIDE MUDGUARD
8.28. INSTALLING RIGHT SIDE MUDGUARD
8.29. INSTALLING TRANSMISSION UNDERGUARD
8.30. REMOVING HOIST CYLINDER BRACKET
8.31. REMOVING HOIST PIPING BLIND PLATE
8.32. WELDING BODY
8.33. SLINGING BODY
8.34. INSTALLING HINGE PIN
8.35. CONNECTING HOIST CYLINDER
8.36. WELDING PROTECTIVE COVER BY ACTUALLY POSITIONING IT ON MACHINE
8.37. INSTALLING BODY MOUNT
8.38. PROCEDURE FOR ADJUSTING BODY MOUNT SHIM
8.39. WELDING EXHAUST TUBE BY ACTUALLY POSITIONING IT ON MACHINE
8.40. INSTALLING POKE EJECTOR
8.41. INSTALLING BODY LOCK PIN
8.42. INSTALLING BODY MUDGUARD
8.43. CONNECTING DUMP SENSOR
8.44. PROCEDURE FOR ADJUSTING DUMP SENSOR
8.45. CALIBRATING DUMP CONTROL
8.46. BLEEDING AIR FROM BRAKE SYSTEM
8.47. ADJUSTING SUSPENSION
8.48. FITTING FLOATING SEAL
8.49. PAINTING
8.50. STICKING BODY DECAL
9. ASR (ANTI SLIPED REGULATION)(IF EQUIPPED)
9.1. CONNECTION OF BRAKE HOSES
9.2. CONNECTION OF SPEED SENSOR CONNECTOR
9.3. BLEEDING AIR FROM ASR CIRCUIT
10. PROCEDURE FOR WELDING AND ASSEMBLING THREE SEPARATED BODY PARTS
10.1. PREPARATION WORK FOR LOCAL ASSEMBLY OF BODY DIVIDED INTO THREE PARTS (WELDING)
10.2. ASSEMBLY OF DIVIDED BODY PARTS
10.3. WELDING PROCEDURE FOR DIVIDED BODY PARTS
10.4. OPERATION FOR ASSEMBLY AND WELDING OF DIVIDED BODY PROTECTOR
10.5. WELDING OF THE BODY ASSEMBLY
11. ADDITIONAL MANUAL FOR KOTREA(IF EQUIPPED)
11.1. CONNECTION OF R.H. PLATFORM MIRROR HEATER WIRING HARNESS
11.2. FIXING AND CONNECTION OF L.H. CATWALK MIRROR HEATER WIRING HARNESS
11.3. INSTALLING TRANSMISSION UNDERGUARD 1 (FOR LHC)
11.4. INSTALLING TRANSMISSION UNDERGUARD 2 (FOR LHC)
12. FIELD ASSEMBLY INSPECTION REPORT

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