komatsu hd465 8 hd605 8 dump truck field assembly instruction gen00153 09 1

komatsu hd465 8 hd605 8 dump truck field assembly instruction gen00153 09 2

komatsu hd465 8 hd605 8 dump truck field assembly instruction gen00153 09 3

komatsu hd465 8 hd605 8 dump truck field assembly instruction gen00153 09 4

komatsu hd465 8 hd605 8 dump truck field assembly instruction gen00153 09 5

Komatsu HD465-8, HD605-8 Dump Truck Field Assembly Instruction GEN00153-09

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: GEN00153-09
Format: PDF
Size: 10.8MB
Number of Pages: 91

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- HD465-8 Dump Truck
- HD605-8 Dump Truck

1. Cover
2. Outline of separation (only for main components), Sales code 7HC61
3. Outline of separation (only for main components), Sales code 7HC62
4. Dimensions of main components, Sales code 7HC61
5. Dimensions of main components, Sales code 7HC62
6. Rough schedule of assembling and welding (for normal disassembly packing), Sales code 7HC61
7. Rough schedule of assembling and welding (for normal disassembly packing), Sales code 7HC62
8. Layout of work space, Sales code 7HC61
9. Layout of work space, Sales code 7HC62
10. Facility, jig and consumable parts list
11. Field assembly procedure
11.1. Oil, grease and coolant
11.2. Amount of oil, grease and coolant
11.3. Placing of bare machine
11.4. Placing of bare machine
11.5. Installation of L.H. front axle (connection of A arm)
11.6. Installation of tire and wheel assembly front
11.7. Installation of tire and wheel assembly rear
11.8. Installation of R.H. side mirror
11.9. Installation of R.H. platform mudguard
11.10. Installation of R.H. platform antenna
11.11. Installation of R.H. platform antenna pole
11.12. Installation of bumper step
11.13. Installation of radiator guard handrail
11.14. Installation of front under mirror
11.15. Installation of wheel chocks
11.16. Installation of battery under cover
11.17. Installation of L.H. catwalk mount
11.18. Installation of L.H. catwalk assembly
11.19. Installation of hand rail in front of cab
11.20. Installation of cab front handrail (with lighting lamp) 1
11.21. Installation of cab front handrail (with lighting lamp) 2
11.22. Installation of cab front handrail (with lighting lamp) 3
11.23. Installation of radio antenna
11.24. Connection of PLM harness
11.25. Installation of fender mudguard
11.26. Installation of exhaust pipe (Bodyheatingless specification)
11.27. Installation of dump body cab guard (HD605)
11.28. Mounting of dump body
11.29. Removal of hoist cylinder fixing jig
11.30. Installation of protection cover for welding a part in place
11.31. Installation and shim adjustment of dump body pad
11.32. Welding by actually positioning the dump body securing bracket on machine and shim adjustment
11.33. Detail of welding by actually positioning the dump body securing bracket on machine
11.34. Welding of exhaust pipe tube by actually positioning parts on machine HD465
11.35. Installation of dump body mudguards
11.36. Installation of dump body rock ejector and lock pin
11.37. Connection and adjustment of dump body angle sensor
11.38. Dump body control calibration
11.39. Air bleeding of hoist cylinder
11.40. Installation of dump body heating cover HD465
11.41. Installation of dump body heating cover HD605
11.42. Installation of grease piping (Autogreasing, 4point greasing)
11.43. Installation of grease piping to hinge
11.44. Sticking of dump body decal HD465
11.45. Sticking of dump body decal HD605
11.46. Adjustment of mirror angle
11.47. Check and adding of each oil, etc.
11.48. Adjustment of suspension gas
11.49. Method for checking and inflating tire
11.50. S010 Apply the additional work up to 30010.
11.51. C0010 Preparation of dump body welding
11.52. C0020 Assembly work of dump body
11.53. C0030 Tack welding of dump body
11.54. C0040 Dump body welding
11.55. C0050 Dump body welding procedure (1) (HD4658)
11.56. C0051 Dump body welding procedure (2) (HD4658)
11.57. C0060 Dump body welding procedure (3) (HD6058)
11.58. C0061 Dump body welding procedure (4) (HD6058)
11.59. C0070 Turning of dump body
11.60. C0080 Welding of dump body protector
11.61. C0090 Welding of dump body protector (HD4658)
11.62. C0091 Welding of dump body protector (HD6058)
11.63. C0100 Weld finishing and painting of dump body
12. Appendix Machine check sheet for field assembly

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