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Home / Komatsu / Komatsu Operation and Maintenance Manual PDF
komatsu hm300 1l articulated dump truck operation and maintenance manual ceam015401 1
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Komatsu HM300-1L Articulated Dump Truck Operation and Maintenance Manual CEAM015401

$20.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: CEAM015401
  • Format: PDF
  • Size: 6.0MB
  • Number of Pages: 254
Category: Komatsu Operation and Maintenance Manual PDF
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  • Model List:

    • HM300-1L Articulated Dump Truck
  • 1. COVER
  • 2. INTRODUCTION
  • 2.1. FOREWORD
  • 2.2. SAFETY INFORMATION
  • 2.3. INTRODUCTION
  • 2.3.1. INTENDED USE
  • 2.3.2. BREAKING IN A NEW MACHINE
  • 2.4. LOCATION OF PLATES,
  • 2.5. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
  • 2.5.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
  • 2.5.2. ENGINE SERIAL NO. PLATE POSITION
  • 2.5.3. SERVICE METER POSITION
  • 2.5.4. TABLE TO ENTER SERIAL NUMBERS AND DISTRIBUTOR
  • 2.6. TABLE OF CONTENTS
  • 3. SAFETY
  • 3.1. SAFETY LABELS
  • 3.1.1. POSITION FOR ATTACHING SAFETY LABELS
  • 3.1.2. SAFETY LABELS
  • 3.2. GENERAL PRECAUTIONS
  • 3.2.1. SAFETY RULES
  • 3.2.2. FIRE PREVENTION
  • 3.2.3. ACTION IF FIRE OCCURS
  • 3.2.4. WINDOW WASHER LIQUID
  • 3.2.5. PRECAUTIONS WHEN USING ROPS
  • 3.2.6. PRECAUTIONS FOR ATTACHMENTS
  • 3.2.7. UNAUTHORIZED MODIFICATION
  • 3.2.8. SAFETY AT WORKSITE
  • 3.2.9. WORKING ON LOOSE GROUND
  • 3.2.10. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
  • 3.2.11. ENSURE GOOD VISIBILITY
  • 3.2.12. BE CAREFUL ABOUT ASBESTOS DUST
  • 3.2.13. CHECKING SIGNALMANS SIGNALS AND SIGNS
  • 3.2.14. EMERGENCY EXIT FROM OPERATORS CAB
  • 3.2.15. VENTILATION FOR ENCLOSED AREAS
  • 3.3. PRECAUTIONS FOR OPERATION
  • 3.3.1. BEFORE STARTING ENGINE
  • 3.4. OPERATION
  • 3.4.1. CHECKS BEFORE STARTING OPERATION
  • 3.4.2. PRECAUTIONS FOR ACCUMULATED SNOW, ICE
  • 3.4.3. PARKING MACHINE
  • 3.5. TRANSPORTATION
  • 3.5.1. LOADING AND UNLOADING
  • 3.5.2. SHIPPING LOADING AND UNLOADING
  • 3.6. BATTERY
  • 3.6.1. BATTERY HAZARD PREVENTION
  • 3.6.2. STARTING WITH BOOSTER CABLES
  • 3.7. TOWING
  • 3.7.1. WHEN TOWING
  • 3.8. PRECAUTIONS FOR MAINTENANCE
  • 3.8.1. WARNING TAG
  • 3.8.2. KEEP WORK PLACE CLEAN AND TIDY
  • 3.8.3. APPOINT LEADER WHEN WORKING WITH OTHERS
  • 3.8.4. MAINTENANCE WITH ENGINE RUNNING
  • 3.8.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
  • 3.8.6. PROPER TOOLS
  • 3.8.7. ACCUMULATOR
  • 3.8.8. PERSONNEL
  • 3.8.9. ATTACHMENTS
  • 3.8.10. WORK UNDER THE MACHINE
  • 3.8.11. NOISE
  • 3.8.12. PRECAUTIONS WHEN USING A HAMMER
  • 3.8.13. REPAIR WELDING
  • 3.8.14. REMOVING BATTERY TERMINALS
  • 3.8.15. PRECAUTIONS WITH HIGHPRESSURE OIL
  • 3.8.16. PRECAUTIONS FOR HIGHPRESSURE FUEL
  • 3.8.17. HANDLING HIGHPRESSURE HOSES
  • 3.8.18. PRECAUTIONS FOR HIGH VOLTAGE
  • 3.8.19. WASTE MATERIAL
  • 3.8.20. MAINTENANCE OF AIR CONDITIONER
  • 3.8.21. COMPRESSED AIR
  • 3.8.22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  • 3.9. HANDLING TIRES
  • 3.9.1. PRECAUTIONS WHEN STORING TIRES
  • 4. OPERATION
  • 4.1. GENERAL VIEW
  • 4.1.1. GENERAL VIEW OF MACHINE
  • 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
  • 4.1.3. MACHINE MONITOR
  • 4.2. EXPLANATION OF COMPONENTS
  • 4.2.1. MACHINE MONITOR
  • 4.2.2. CHARACTER DISPLAY PORTION
  • 4.2.3. ACTION CODE DISPLAY
  • 4.2.4. CAUTION ITEMS
  • 4.2.5. EMERGENCY STOP ITEM
  • 4.2.6. METER DISPLAY PORTION
  • 4.2.7. METERS
  • 4.2.8. OTHER FUNCTIONS OF MACHINE MONITOR
  • 4.2.9. SWITCHES
  • 4.2.10. CONTROL LEVERS AND PEDALS
  • 4.2.11. MECHATRONICS EQUIPMENT CONTROLLER
  • 4.3. SAFETY PIN
  • 4.3.1. STOWING SAFETY PIN
  • 4.4. ARTICULATE LOCK
  • 4.5. DUST INDICATOR
  • 4.6. FUSES
  • 4.6.1. FUSE CAPACITY AND CIRCUIT NAME
  • 4.6.2. PRECAUTIONS WHEN ADDING ELECTRICAL EQUIPMENT
  • 4.7. AM/FM RADIOCASETTE STEREO
  • 4.7.1. RADIO OPERATION
  • 4.7.2. USING RADIO FEATURE
  • 4.8. AIR CONDITIONER
  • 4.8.1. GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL
  • 4.8.2. METHOD OF OPERATION
  • 4.9. OPERATION
  • 4.9.1. CHECK BEFORE STARTING ENGINE
  • 4.9.2. CHECK BEFORE STARTING
  • 4.9.3. ADJUSTMENT BEFORE OPERATION
  • 4.9.4. OPERATIONS, CHECKS BEFORE STARTING
  • 4.10. STARTING ENGINE
  • 4.10.1. NORMAL STARTING
  • 4.10.2. STARTING IN COLD WEATHER
  • 4.11. OPERATIONS, CHECKS AFTER STARTING ENGINE
  • 4.11.1. BREAKINGIN THE MACHINE
  • 4.12. STOPPING ENGINE
  • 4.12.1. CHECKS AFTER STOPPING ENGINE
  • 4.13. MOVING MACHINE
  • 4.13.1. MOVING MACHINE FORWARD
  • 4.13.2. MOVING MACHINE REVERSE
  • 4.13.3. STOPPING THE MACHINE
  • 4.13.4. SHIFTING GEAR
  • 4.14. BRAKE PERFORMANCE CURVE
  • 4.15. STEERING THE MACHINE
  • 4.15.1. OPERATION USING DIFFERENTIAL LOCK
  • 4.15.2. METHOD OF USING INTERAXLE DIFFERENTIAL LOCK
  • 4.15.3. WHEN TIRES ARE STUCK IN GROUND
  • 4.15.4. LOADING OPERATIONS
  • 4.15.5. DUMP OPERATIONS
  • 4.16. CAB TILT OPERATION
  • 4.16.1. WHEN USING CRANE
  • 4.16.2. WHEN USING TILT CYLINDER
  • 4.16.3. PRECAUTIONS FOR OPERATION
  • 4.17. PARKING MACHINE
  • 4.18. CHECKS AFTER COMPLETION OF WORK
  • 4.19. HANDLING TIRES
  • 4.19.1. PRECAUTIONS WHEN HANDLING TIRES
  • 4.19.2. PRECAUTIONS FOR LONG DISTANCE TRAVEL
  • 4.20. DETERMINING AND MAINTAINING TRAVEL ROAD
  • 4.20.1. DETERMINING TRAVEL ROAD
  • 4.20.2. MAINTAINING TRAVEL ROAD
  • 4.21. TRANSPORTATION
  • 4.21.1. PRECAUTIONS WHEN TRANSPORTING
  • 4.21.2. METHOD OF LIFTING MACHINE.
  • 4.22. LOCATION OF LIFTING POSITION MARK
  • 4.22.1. WEIGHT TABLE
  • 4.22.2. LIFTING PROCEDURE
  • 4.23. COLD WEATHER OPERATION
  • 4.23.1. PRECAUTIONS FOR LOW TEMPERATURE
  • 4.23.2. FUEL AND LUBRICANTS
  • 4.23.3. COOLANT
  • 4.23.4. BATTERY
  • 4.23.5. INSTALLATION OF RADIATOR CURTAIN
  • 4.23.6. PRECAUTIONS AFTER COMPLETION OF WORK
  • 4.24. LONGTERM STORAGE
  • 4.24.1. BEFORE STORAGE
  • 4.24.2. DURING STORAGE
  • 4.24.3. AFTER STORAGE
  • 4.24.4. PRECAUTIONS BEFORE TRAVELING AFTER LONGTERM STORAGE
  • 4.25. TROUBLESHOOTING
  • 4.25.1. AFTER RUNNING OUT OF FUEL
  • 4.26. METHOD OF TOWING MACHINE
  • 4.26.1. WHEN ENGINE RUNS
  • 4.26.2. WHEN ENGINE DOES NOT RUN
  • 4.26.3. WHEN PARKING BRAKE HAS BEEN ACTUATED IN EMERGENCY
  • 4.26.4. METHOD OF RELEASING PARKING BRAKE
  • 4.26.5. WHEN FINAL DRIVE, DIFFERENTIAL, TRANSMISSION, TRANSFER HAVE BROKEN DOWN
  • 4.27. PRECAUTIONS FOR CHARGING BATTERY
  • 4.27.1. CHARGING BATTERY WHEN MOUNTED ON MACHINE
  • 4.27.2. STARTING ENGINE WITH BOOSTER CABLE
  • 4.27.3. PRECAUTIONS WHEN CONNECTING AND DISCONNECTING BOOSTER CABLE
  • 4.28. ACTION CODE
  • 5. MAINTENANCE
  • 5.1. GUIDES TO MAINTENANCE
  • 5.1.1. CHECK SERVICE METER
  • 5.1.2. KOMATSU GENUINE REPLACEMENT PARTS
  • 5.1.3. KOMATSU GENUINE OILS
  • 5.1.4. ALWAYS USE CLEAN WASHER FLUID
  • 5.1.5. ALWAYS USE CLEAN OIL AND GREASE
  • 5.1.6. CHECKING FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS
  • 5.1.7. FUELING
  • 5.1.8. WELDING INSTRUCTIONS
  • 5.1.9. DO NOT DROP THINGS INSIDE MACHINE
  • 5.1.10. DUSTY WORKSITES
  • 5.1.11. AVOID MIXING OIL
  • 5.1.12. LOCKING INSPECTION COVERS
  • 5.1.13. BLEEDING AIR FROM HYDRAULIC CIRCUIT
  • 5.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
  • 5.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
  • 5.2. OUTLINES OF SERVICE
  • 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
  • 5.2.2. OUTLINE OF ELECTRIC SYSTEM
  • 5.3. WEAR PARTS LIST
  • 5.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
  • 5.5. USE OF FUEL, COOLANT AND LUBRICANTS
  • 5.5.1. SELECTION ACCORDING TO AMBIENT TEMPERATURE
  • 5.5.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
  • 5.6. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  • 5.6.1. TORQUE LIST
  • 5.7. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  • 5.7.1. SAFETY CRITICAL PARTS
  • 5.8. REGULAR SCHEDULED MAINTENANCE
  • 5.8.1. MAINTENANCE SCHEDULE CHART
  • 5.8.2. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
  • 5.8.3. WHEN REQUIRED
  • 5.8.4. CHECK BEFORE STARTING
  • 5.8.5. EVERY 50 HOURS SERVICE
  • 5.8.6. EVERY 250 HOURS SERVICE
  • 5.8.7. EVERY 500 HOURS SERVICE
  • 5.8.8. EVERY 1000 HOURS SERVICE
  • 5.8.9. EVERY 2000 HOURS SERVICE
  • 5.8.10. EVERY 4000 HOURS SERVICE
  • 5.8.11. EVERY 6000 HOURS SERVICE
  • 5.8.12. EVERY 8000 HOURS SERVICE
  • 6. SPECIFICATIONS
  • 6.1. SPECIFICATIONS
  • 7. OPTIONS, ATTACHMENTS
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