komatsu pc09 1 galeo hydraulic excavator operation and maintenance manual seam044400p 1

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Komatsu PC09-1 Galeo Hydraulic Excavator Operation and Maintenance Manual SEAM044400P

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: SEAM044400P
Format: PDF
Size: 5.7MB
Number of Pages: 203

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC09-1 Galeo Hydraulic Excavator

1. COVER
2. FOREWORD
2.1. FOREWORD
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.3.1. DIRECTIONS OF MACHINE
2.4. PRODUCT INFORMATION
2.4.1. MACHINE SERIAL NUMBER PLATE AND ITS LOCATION
2.4.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
2.4.3. EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION
2.4.4. SERVICE METER LOCATION
2.4.5. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
3. CONTENTS
4. SAFETY
4.1. SAFETY INFORMATION
4.2. SAFETY LABELS
4.2.1. LOCATION OF SAFETY LABELS
4.2.2. SAFETY LABELS
4.3. SAFETY INFORMATION
4.3.1. SAFETY RULES
4.3.2. IF ABNORMALITIES ARE FOUND
4.3.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
4.3.5. SAFETY EQUIPMENT
4.3.6. KEEP MACHINE CLEAN
4.3.7. OPERATORS SEAT EQUIPMENT
4.3.8. LEAVING OPERATORS SEAT WITH LOCK
4.3.9. HANDRAILS AND STEPS
4.3.10. MOUNTING AND DISMOUNTING
4.3.11. NO PERSONS ON ATTACHMENTS
4.3.12. BURN PREVENTION
4.3.13. FIRE PREVENTION AND EXPLOSION PREVENTION
4.3.14. ACTION IF FIRE OCCURS
4.3.15. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
4.3.16. ATTACHMENT INSTALLATION
4.3.17. ATTACHMENT COMBINATIONS
4.3.18. UNAUTHORIZED MODIFICATIONS
4.3.19. SAFETY AT JOBSITE
4.3.20. WORKING ON LOOSE GROUND
4.3.21. DISTANCE TO HIGH VOLTAGE CABLES
4.3.22. ENSURE GOOD VISIBILITY
4.3.23. VENTILATION FOR ENCLOSED AREA
4.3.24. SIGNALMANS SIGNAL AND SIGNS
4.3.25. ASBESTOS DUST HAZARD PREVENTION
4.4. SAFETY MACHINE OPERATION
4.4.1. STARTING ENGINE
4.4.1.1. CHECKS BEFORE STARTING ENGINE
4.4.1.2. SAFETY RULES FOR STARTING ENGINE
4.4.1.3. SAFETY ENGINE IN COLD WEATHER
4.4.2. OPERATION
4.4.2.1. CHECKS BEFORE OPERATION
4.4.2.2. SAFETY RULES FOR CHANGING MACHINE DIRECTIONS
4.4.2.3. SAFETY RULES FOR TRAVELING
4.4.2.4. TRAVELING ON SLOPES
4.4.2.5. OPERATIONS ON SLOPES
4.4.2.6. PROHIBITED OPERATIONS
4.4.2.7. OPERATIONS ON SNOW
4.4.2.8. PARKING MACHINE
4.4.3. TRANSPORTATION
4.4.3.1. LOADING AND UNLOADING
4.4.3.2. SHIPPING THE MACHINE
4.4.4. BATTERY
4.4.4.1. BATTERY HAZARD PREVENTION
4.4.4.2. STARTING ENGINE WITH BOOSTER CABLES
4.4.5. TOWING
4.4.5.1. SAFETY RULES FOR TOWING
4.4.6. LIFTING OBJECTS WITH BUCKET
4.4.6.1. SAFETY RULES FOR LIFTING OBJECTS
4.5. SAFETY MAINTENANCE INFORMATION
4.5.1. WARNING TAG
4.5.2. KEEP WORK PLACE CLEAN AND TIDY
4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
4.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
4.5.6. PROPER TOOLS
4.5.7. PERSONNEL
4.5.8. ATTACHMENTS
4.5.9. WORK UNDER THE MACHINE
4.5.10. NOISE
4.5.11. WHEN USING HAMMER
4.5.12. WELDING WORKS
4.5.13. REMOVING BATTERY TERMINALS
4.5.14. SAFETY FIRST WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
4.5.15. SAFETY RULES FOR HIGHPRESSURE OIL
4.5.16. SAFETY HANDLING HIGHPRESSURE HOSES
4.5.17. WASTE MATERIALS
4.5.18. COMPRESSED AIR
4.5.19. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
5. OPERATION
5.1. MACHINE VIEW ILLUSTRATIONS
5.1.1. OVERALL MACHINE VIEW
5.1.2. CONTROLS AND GAUGES
5.2. DETAILED CONTROLS AND GAUGES
5.2.1. METERS,LAMPS
5.2.2. SWITCHES
5.2.3. CONTROL LEVERS AND PEDALS
5.2.4. VARIABLE BLADE
5.2.5. ENGINE HOOD
5.2.6. FUSE
5.2.7. BLOCK FUSE
5.2.8. OPERATION MANUAL STORAGE
5.3. MACHINE OPERATIONS AND CONTROLS
5.3.1. BEFORE STARTING ENGINE
5.3.2. STARTING ENGINE
5.3.3. AFTER STARTING ENGINE
5.3.4. STOPPING THE ENGINE
5.3.5. CHECK AFTER SHUT OFF ENGINE
5.3.6. MACHINE OPERATION
5.3.7. STEERING THE MACHINE
5.3.8. SWINGING
5.3.9. WORK EQUIPMENT CONTROLS AND OPERATIONS
5.3.10. PROHIBITED OPERATIONS
5.3.11. GENERAL OPERATION INFORMATION
5.3.12. TRAVELING ON SLOPES
5.3.13. ESCAPE FROM MUD
5.3.14. WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR
5.3.15. BUCKET REPLACEMENT
5.3.16. PARKING MACHINE
5.3.17. MACHINE INSPECTION AFTER DAILY WORK
5.3.18. RUBBER SHOES(MACHINE WITH RUBBER SHOES ONLY)
5.4. TRANSPORTATION
5.4.1. TRANSPORTATION PROCEDURE
5.4.2. LOADING AND UNLOADING WITH TRAILER
5.4.3. LIFTING MACHINE
5.4.4. SHIPPING MACHINE INFORMATION
5.5. COLD WEATHER OPERATION
5.5.1. COLD WEATHER OPERATION INFORMATION
5.5.2. AFTER DAILY WORK COMPLETION
5.5.3. AFTER COLD WEATHER SEASON
5.6. LONG TERM STORAGE
5.6.1. BEFORE STORAGE
5.6.2. DURING STORAGE
5.6.3. AFTER STORAGE
5.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
5.7. TROUBLES AND ACTIONS
5.7.1. RUNNING OUT OF FUEL
5.7.2. PHENOMENA THAT ARE NOT FAILURES
5.7.3. TOWING THE MACHINE
5.7.4. SEVERE JOB CONDITION
5.7.5. DISCHARGED BATTERY
5.7.6. OTHER TROUBLE
6. MAINTENANCE
6.1. MAINTENANCE INFORMATION
6.2. LUBRICANTS, COOLANT AND FILTERS
6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
6.2.2. ELECTRIC SYSTEM MAINTENANCE
6.3. WEAR PARTS
6.3.1. WEAR PARTS LIST
6.4. LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS
6.4.1. PROPER SELECTION
6.5. TIGHTENING TORQUE SPECIFICATIONS
6.5.1. TIGHTENING TORQUE LIST
6.6. SAFETY CRITICAL PARTS
6.6.1. SAFETY CRITICAL PARTS LIST
6.7. MAINTENANCE SCHEDULE
6.7.1. MAINTENANCE SCHEDULE CHART
6.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
6.8. MAINTENANCE SCHEDULE
6.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
6.8.2. WHEN REQUIRED
6.8.2.1. CHECK,CLEAN AND REPLACE AIR CLEANER ELEMENT
6.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
6.8.2.3. CHECK LEVEL OF BATTERY ELECTROLYTE
6.8.2.4. CHECK RUBBER SHOES
6.8.2.5. CHECK AND ADJUST RUBBER SHOE TENSION
6.8.2.6. REPLACE RUBBER SHOES
6.8.2.7. DRAIN WATER AND SEDIMENT FROM FUEL TANK
6.8.3. CHECKS BEFORE STARTING
6.8.4. EVERY 100 HOURS MAINTENANCE
6.8.4.1. LUBRICATING
6.8.5. EVERY 250 HOURS MAINTENANCE
6.8.5.1. LUBRICATING
6.8.5.2. REPLACE ENGINE OIL IN ENGINE OIL PAN
6.8.5.3. CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL
6.8.5.4. REPLACE HYDRAULIC OIL FILTER CARTRIDGE
6.8.5.5. CHECK AND ADJUST COOLING FAN BELT TENSION
6.8.6. EVERY 500 HOURS MAINTENANCE
6.8.6.1. LUBRICATING
6.8.6.2. REPLACE ENGINE OIL FILTER CARTRIDGE
6.8.6.3. REPLACE FUEL FILTER ELEMENT
6.8.6.4. CLEAN AND INSPECT RADIATOR FINS AND OIL COOLER FINS
6.8.6.5. REPLACE FUEL FEED PUMP PREFILTER
6.8.7. EVERY 1000 HOURS MAINTENANCE
6.8.7.1. CHANGE OIL IN FINAL DRIVE CASE
6.8.8. EVERY 2000 HOURS MAINTENANCE
6.8.8.1. CHANGE OIL IN HYDRAULIC TANK,CLEAN STRAINER
6.8.8.2. CHECK ALTERNATOR,STARTING MOTOR
6.8.8.3. CHECK ENGINE VALVE CLEARANCE,ADJUST
7. SPECIFICATIONS
7.1. SPECIFICATIONS
8. ATTACHMENTS, OPTIONS
8.1. ATTACHMENTS AND OPTIONSGENERAL INFORAMTION
8.1.1. SAFETY FIRST
8.1.2. ATTACHMENT INSTALLATION
8.2. BUCKET WITH HOOK
8.2.1. HOOK CONDITION
8.2.2. PROHIBITED OPERATIONS
8.3. ATTACHMENT GUIDE
8.3.1. ATTACHMENT COMBINATIONS
8.4. HANDLING ARM WITH BUILTIN BREAKER
8.4.1. BUCKET POSTURE
8.4.2. REMOVING AND INSTALLING CHISEL
8.4.3. PROCEDURE FOR BREAKER OPERATIONS
8.4.4. PRECAUTIONS WHEN CARRYING OUT BREAKER OPERATIONS
8.4.5. STOWING CHISEL,DUMMY CHISEL
8.4.6. PRECAUTIONS WHEN CARRYING OUT BUCKET OPERATIONS
8.4.7. HANDLING DUMMY LINK
8.4.8. CHECK BEFORE STARTING
8.4.9. SPECIFICATIONS
8.5. HANDLING BUCKET COUPLER
8.5.1. PROCEDURE FOR REMOVING BUCKET
8.5.2. PROCEDURE FOR INSTALLING BUCKET
8.6. RECOMMENDED ATTACHMENT OPERATIONS
8.6.1. HYDRAULIC BREAKER
9. INDEX

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