Komatsu PC09-1 Hydraulic Excavator Operation and Maintenance Manual TEN00062-00
$20.00
- Type Of Manual: Operation and Maintenance Manual
- Manual ID: TEN00062-00
- Format: PDF
- Size: 6.6MB
- Number of Pages: 207
-
Model List:
- PC09-1 Hydraulic Excavator
- 1. MAIN MENU
- 2. COVER
- 3. FOREWORD
- 3.1. FOREWORD
- 3.2. SAFETY INFORMATION
- 3.3. INTRODUCTION
- 3.3.1. DIRECTIONS OF MACHINE
- 3.4. PRODUCT INFORMATION
- 3.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- 3.4.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
- 3.4.3. EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION
- 3.4.4. SERVICE METER LOCATION
- 3.4.5. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
- 4. CONTENTS
- 5. SAFETY
- 5.1. SAFETY INFORMATION
- 5.2. SAFETY LABELS
- 5.2.1. LOCATION OF SAFETY LABELS
- 5.2.2. SAFETY LABELS
- 5.3. SAFETY INFORMATION
- 5.3.1. SAFETY RULES
- 5.3.2. IF ABNORMALITIES ARE FOUND
- 5.3.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
- 5.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
- 5.3.5. SAFETY EQUIPMENT
- 5.3.6. KEEP MACHINE CLEAN
- 5.3.7. OPERATORS SEAT EQUIPMENT
- 5.3.8. LEAVING OPERATORS SEAT WITH LOCK
- 5.3.9. HANDRAILS AND STEPS
- 5.3.10. MOUNTING AND DISMOUNTING
- 5.3.11. NO PERSONS ON ATTACHMENTS
- 5.3.12. BURN PREVENTION
- 5.3.13. FIRE PREVENTION AND EXPLOSION PREVENTION
- 5.3.14. ACTION IF FIRE OCCURS
- 5.3.15. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
- 5.3.16. ATTACHMENT INSTALLATION
- 5.3.17. ATTACHMENT COMBINATIONS
- 5.3.18. UNAUTHORIZED MODIFICATIONS
- 5.3.19. SAFETY AT JOBSITE
- 5.3.20. WORKING ON LOOSE GROUND
- 5.3.21. DISTANCE TO HIGH VOLTAGE CABLES
- 5.3.22. ENSURE GOOD VISIBILITY
- 5.3.23. VENTILATION FOR ENCLOSED AREA
- 5.3.24. SIGNALMANS SIGNAL AND SIGNS
- 5.3.25. ASBESTOS DUST HAZARD PREVENTION
- 5.4. SAFETY MACHINE OPERATION
- 5.4.1. STARTING ENGINE
- 5.4.1.1. CHECKS BEFORE STARTING ENGINE
- 5.4.1.2. SAFETY RULES FOR STARTING ENGINE
- 5.4.1.3. STARTING ENGINE IN COLD WEATHER
- 5.4.2. OPERATION
- 5.4.2.1. CHECKS BEFORE OPERATION
- 5.4.2.2. SAFETY RULES FOR CHANGING MACHINE DIRECTIONS
- 5.4.2.3. SAFETY RULES FOR TRAVELING
- 5.4.2.4. TRAVELING ON SLOPES
- 5.4.2.5. OPERATIONS ON SLOPES
- 5.4.2.6. PROHIBITED OPERATIONS
- 5.4.2.7. OPERATIONS ON SNOW
- 5.4.2.8. PARKING MACHINE
- 5.4.3. TRANSPORTATION
- 5.4.3.1. LOADING AND UNLOADING
- 5.4.3.2. SHIPPING THE MACHINE
- 5.4.4. BATTERY
- 5.4.4.1. BATTERY HAZARD PREVENTION
- 5.4.4.2. STARTING ENGINE WITH BOOSTER CABLES
- 5.4.5. TOWING
- 5.4.5.1. SAFETY RULES FOR TOWING
- 5.4.6. LIFTING OBJECTS WITH BUCKET
- 5.4.6.1. SAFETY RULES FOR LIFTING OBJECTS
- 5.5. SAFETY MAINTENANCE INFORMATION
- 5.5.1. WARNING TAG
- 5.5.2. KEEP WORK PLACE CLEAN AND TIDY
- 5.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
- 5.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
- 5.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
- 5.5.6. PROPER TOOLS
- 5.5.7. PERSONNEL
- 5.5.8. ATTACHMENTS
- 5.5.9. WORK UNDER THE MACHINE
- 5.5.10. NOISE
- 5.5.11. WHEN USING HAMMER
- 5.5.12. WELDING WORKS
- 5.5.13. REMOVING BATTERY TERMINALS
- 5.5.14. SAFETY FIRST WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
- 5.5.15. SAFETY RULES FOR HIGHPRESSURE OIL
- 5.5.16. SAFETY HANDLING HIGHPRESSURE HOSES
- 5.5.17. WASTE MATERIALS
- 5.5.18. COMPRESSED AIR
- 5.5.19. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
- 6. OPERATION
- 6.1. MACHINE VIEW ILLUSTRATIONS
- 6.1.1. OVERALL MACHINE VIEW
- 6.1.2. CONTROLS AND GAUGES
- 6.2. DETAILED CONTROLS AND GAUGES
- 6.2.1. METERS, LAMPS
- 6.2.2. SWITCHES
- 6.2.3. CONTROL LEVERS AND PEDALS
- 6.2.4. VARIABLE BLADE
- 6.2.5. ENGINE HOOD
- 6.2.6. FUSE
- 6.2.7. BLOCK FUSE
- 6.2.8. OPERATION MANUAL STORAGE
- 6.3. MACHINE OPERATIONS AND CONTROLS
- 6.3.1. BEFORE STARTING ENGINE
- 6.3.2. STARTING ENGINE
- 6.3.3. AFTER STARTING ENGINE
- 6.3.4. STOPPING THE ENGINE
- 6.3.5. CHECK AFTER SHUT OFF ENGINE
- 6.3.6. MACHINE OPERATION
- 6.3.7. STEERING THE MACHINE
- 6.3.8. SWINGING
- 6.3.9. WORK EQUIPMENT CONTROLS AND OPERATIONS
- 6.3.10. PROHIBITED OPERATIONS
- 6.3.11. GENERAL OPERATION INFORMATION
- 6.3.12. TRAVELING ON SLOPES
- 6.3.13. ESCAPE FROM MUD
- 6.3.14. WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR
- 6.3.15. BUCKET REPLACEMENT
- 6.3.16. PARKING MACHINE
- 6.3.17. MACHINE INSPECTION AFTER DAILY WORK
- 6.3.18. RUBBER SHOES (MACHINE WITH RUBBER SHOES ONLY)
- 6.4. TRANSPORTATION
- 6.4.1. TRANSPORTATION PROCEDURE
- 6.4.2. LOADING AND UNLOADING WITH TRAILER
- 6.4.3. LIFTING MACHINE
- 6.4.4. SHIPPING MACHINE INFORMATION
- 6.5. COLD WEATHER OPERATION
- 6.5.1. COLD WEATHER OPERATION INFORMATION
- 6.5.2. AFTER DAILY WORK COMPLETION
- 6.5.3. AFTER COLD WEATHER SEASON
- 6.6. LONG TERM STORAGE
- 6.6.1. BEFORE STORAGE
- 6.6.2. DURING STORAGE
- 6.6.3. AFTER STORAGE
- 6.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
- 6.7. TROUBLES AND ACTIONS
- 6.7.1. RUNNING OUT OF FUEL
- 6.7.2. PHENOMENA THAT ARE NOT FAILURES
- 6.7.3. TOWING THE MACHINE
- 6.7.4. SEVERE JOB CONDITION
- 6.7.5. DISCHARGED BATTERY
- 6.7.6. OTHER TROUBLE
- 7. MAINTENANCE
- 7.1. MAINTENANCE INFORMATION
- 7.2. OUTLINE OF SERVICE
- 7.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- 7.2.2. ELECTRIC SYSTEM MAINTENANCE
- 7.3. WEAR PARTS
- 7.3.1. WEAR PARTS LIST
- 7.4. LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS
- 7.4.1. PROPER SELECTION
- 7.5. TIGHTENING TORQUE SPECIFICATIONS
- 7.5.1. TIGHTENING TORQUE LIST
- 7.6. SAFETY CRITICAL PARTS
- 7.6.1. SAFETY CRITICAL PARTS LIST
- 7.7. MAINTENANCE SCHEDULE
- 7.7.1. MAINTENANCE SCHEDULE CHART
- 7.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
- 7.8. MAINTENANCE PROCEDURE
- 7.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
- 7.8.1.1. REPLACE FUEL FILTER ELEMENT
- 7.8.1.2. REPLACE ENGINE OIL FILTER CARTRIDGE
- 7.8.1.3. CHECK ENGINE VALVE CLEARANCE, ADJUST
- 7.8.2. WHEN REQUIRED
- 7.8.2.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
- 7.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
- 7.8.2.3. CHECK LEVEL OF BATTERY ELECTROLYTE
- 7.8.2.4. CHECK RUBBER SHOES
- 7.8.2.5. CHECK AND ADJUST RUBBER SHOE TENSION
- 7.8.2.6. REPLACE RUBBER SHOES
- 7.8.2.7. DRAIN WATER AND SEDIMENT FROM FUEL TANK
- 7.8.3. CHECK BEFORE STARTING
- 7.8.4. EVERY 100 HOURS MAINTENANCE
- 7.8.4.1. LUBRICATING
- 7.8.5. EVERY 250 HOURS MAINTENANCE
- 7.8.5.1. LUBRICATING
- 7.8.5.2. REPLACE ENGINE OIL IN ENGINE OIL PAN
- 7.8.5.3. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
- 7.8.5.4. REPLACE HYDRAULIC OIL FILTER CARTRIDGE
- 7.8.5.5. CHECK AND ADJUST COOLING FAN BELT TENSION
- 7.8.6. EVERY 500 HOURS MAINTENANCE
- 7.8.6.1. LUBRICATING
- 7.8.6.2. REPLACE ENGINE OIL FILTER CARTRIDGE
- 7.8.6.3. REPLACE FUEL FILTER ELEMENT
- 7.8.6.4. CLEAN AND INSPECT RADIATOR FINS AND OIL COOLER FINS
- 7.8.6.5. REPLACE FUEL FEED PUMP PREFILTER
- 7.8.7. EVERY 1000 HOURS MAINTENANCE
- 7.8.7.1. CHANGE OIL IN FINAL DRIVE CASE
- 7.8.8. EVERY 2000 HOURS MAINTENANCE
- 7.8.8.1. CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER
- 7.8.8.2. CHECK ALTERNATOR, STARTING MOTOR
- 7.8.8.3. CHECK ENGINE VALVE CLEARANCE, ADJUST
- 8. SPECIFICATIONS
- 8.1. SPECIFICATIONS
- 9. ATTACHMENTS, OPTIONS
- 9.1. ATTACHMENTS AND OPTIONS GENERAL INFORMATION
- 9.1.1. SAFETY FIRST
- 9.1.2. ATTACHMENT INSTALLATION
- 9.2. BUCKET WITH HOOK
- 9.2.1. HOOK CONDITION
- 9.2.2. PROHIBITED OPERATIONS
- 9.3. ATTACHMENT GUIDE
- 9.3.1. ATTACHMENT COMBINATIONS
- 9.4. HANDLING ARM WITH BUILTIN BREAKER
- 9.4.1. BUCKET POSTURE
- 9.4.2. REMOVING AND INSTALLING CHISEL
- 9.4.3. PROCEDURE FOR BREAKER OPERATIONS
- 9.4.4. PRECAUTIONS WHEN CARRYING OUT BREAKER OPERATIONS
- 9.4.5. STOWING CHISEL, DUMMY CHISEL
- 9.4.6. PRECAUTIONS WHEN CARRYING OUT BUCKET OPERATIONS
- 9.4.7. HANDLING DUMMY LINK
- 9.4.8. CHECK BEFORE STARTING
- 9.4.9. SPECIFICATIONS
- 9.5. HANDLING BUCKET COUPLER
- 9.5.1. PROCEDURE FOR REMOVING BUCKET
- 9.5.2. PROCEDURE FOR INSTALLING BUCKET
- 9.6. RECOMMENDED ATTACHMENT OPERATIONS
- 9.6.1. HYDRAULIC BREAKER
- 10. INDEX
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