komatsu pc1800 6 hydraulic excavator field assembly instruction gen00016 01 1

komatsu pc1800 6 hydraulic excavator field assembly instruction gen00016 01 2

komatsu pc1800 6 hydraulic excavator field assembly instruction gen00016 01 3

komatsu pc1800 6 hydraulic excavator field assembly instruction gen00016 01 4

komatsu pc1800 6 hydraulic excavator field assembly instruction gen00016 01 5

Komatsu PC1800-6 Hydraulic Excavator Field Assembly Instruction GEN00016-01

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: GEN00016-01
Format: PDF
Size: 25.2MB
Number of Pages: 373

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC1800-6 Hydraulic Excavator

1. COVER
2. CONTENTS
3. GENERAL
3.1. SPECIFICATIONS
3.2. POINTS REGARDING LOCAL ASSEMBLY
3.3. BOLT TIGHTENING TORQUE AND BOLT TIGHTENING TOOLS
3.4. SEPARATE UNITS
3.5. LIST OF PARTS SENT INDIVIDUALLY
3.6. ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE
3.7. KIT LAYOUT DIAGRAM
3.8. TOOLS AND EQUIPMENT TO BE USED
4. COMPONENTS TO BE ASSEMBLED IN HARBOR
4.1. COOLING SUB ASSY
4.2. FUEL TANK SUB ASSY
4.3. HYDRAULIC TANK SUB ASSY
4.4. SUCTION TUBE SUB ASSY
4.5. OIL COOLER LINE
4.6. SWING MACHINERY SUB ASSY
4.7. HOOD (SMALL) SUB ASSY
4.8. RIGHT SIDE DOOR SUB ASSY
4.9. RIGHT SIDE DUCT SUB ASSY
4.10. PARTITION COVER
4.11. MUFFLER COVER
4.12. BATTERY CASE SUB ASSY
5. ASSEMBY OF CHASSIS
5.1. A1 ASSEMBLY OF TRACK FRAME AND AXLE
5.2. A2 TRAVEL MOTOR PIPING
5.3. A3 IDLER CUSHION CYLINDER PIPING
5.4. A4 INSTALLATION OF TRAVEL MOTOR GUARD
5.5. A5 FILLING SWING CIRCLE WITH GREASE
5.6. A6 ASSEMBLY OF REVOLVING FRAME ASSEMBLY AND AXLE ASSEMBLY
5.7. A7 SWIVEL TRAVEL PIPING
5.8. A8 SWING CIRCLE GREASE TUBE PIPING
5.9. A9 INSTALLATION OF LEFT AND RIGHT LADDERS
5.10. A10 INSTALLATION OF LEFT CATWALK (STD)
5.11. A11 INSATLLATION OF RIGHT CATWALK
5.12. A12 INSATLLATION OF CATWALK, HANDRAIL BESIDE OPERATORS CAB
5.13. A13 INSTALLATION OF OPERATORS CAB LADDER
5.14. A14 INSTALLSTION OF OPERATORS CAB HANDRAIL
5.15. A16 INSTALLSTION OF HANDRAIL AT REAR OF OPERATORS CAB
5.16. A18 OPERATORS CAB FRONT FRAME, HANDRAIL
5.17. A20 RIGHT DECK HANDRAIL
5.18. A21 INSTALLATION OF LADDER ON TOP OF HYDRAULIC TANK
5.19. A22 INSTALLATION OF COUNTERWEIGHT
5.20. A23 INSTALLATION OF COUNTERWEIGHT LADDERS (LEFT AND RIGHT)
5.21. A24 INSTALLATION OF HANDRAIL ON TOP OF FUEL TANK, COUNTERWEIGHT
5.22. A25 INSTALLATION OF FUEL TANK VIBRATION STOPPER BRACKET
5.23. A26 INSTALLATION OF GREASE REEL, HOSE, BRACKET
5.24. A27 INSTALLATION OF LEFT CAB BASE ASSEMBLY
5.25. A28 INSTALLATION OF OPERATORS CAB ASSEMBLY
5.26. A29 INSTALLATION OF WIPER MOTOR COVER INSIDE OPERATORS CAB
5.27. A30 INSTALLATION OF UPPER HANDRAIL OF LEFTHAND DOOR COVER
5.28. A31 HANDRAILS ABOVE THE RH DOOR AND BAOVE THE HYDRAULIC OIL TANK
5.29. A32 EMERGENCY STOP SWITCH, FUEL CUT LEVER
5.30. A33 HANDRAIL ABOVE THE RADIATOR
5.31. A34 CONNECTION OF HYDRAULIC PIPING OPERATORS CAB ASSEMBLY
5.32. A35 CONNECTION OF WINDOW WASHER HOSE OF OPERATORS CAB ASSEMBLY
5.33. A36 CONNECTION OF AIR PIPING OF LEFT CAB BASE ASSEMBLY
5.34. A37 CONNECTION OF GREASE PIPING OF OPERATIONS CAB ASSEMBLY
5.35. A38 CONNECTION OF WIRING HAMESS IN CAB BASE
5.36. A39 PIPING OF AIR CONDITIONER DISCHARGE HOSE
5.37. A40 INSTALLATION OF HEAD GUARD
5.38. A41 INSTALLATION OF ORBCOMM ANTENNA
5.39. A42 CONNECTION OF BATTERY CABLE
5.40. A43 START ENGINE
5.41. A44 FINAL TIGHTENING OF SWING CIRCLE MOUNTING BOLTS
5.42. A45 PARTS TO BE TOUCHED UP AFTER FIELD ASSEMBLY
5.43. L1 INSTALLATION OF LEFTHAND CATWALK AND POWERASSISTED LADDER
6. PC1800 INSTALLATION OF BACKHOE WORK EQUIPMENT
6.1. C1 INSTALLATION OF BOOM CYLINDER TO CHASSIS
6.2. C2 INSTALLATION OF BOOM CYLINDER PIPING
6.3. C3 BLEEDING AIR FROM BOOM CYLINDER
6.4. C4 BOOM SUBASSEMBLY
6.5. C5 INSTALLATION OF BOOM ASSEMBLY
6.6. C6 INSTALLATION OF BOOM CYLINDER TOP PIN
6.7. C7 CONNECTION OF ARM ASSEMBLY TO BOOM
6.8. C8 INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS
6.9. C9 INSATLLATION OF ARM CYLINDER TOP PIN
6.10. C10 BLEEDING AIR FROM ARM CYLINDER
6.11. C11 INSTALLATION OF HYDRAULIC HOSES BETWEEN BOOM AND ARM
6.12. C12 CONNECTION OF GREASE PIPING
6.13. C13 CONNECTION OF WIRING BETWEEN BOOM AND CHASSIS
6.14. C14 INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS
6.15. C16 CONNECTION OF BUCKET ASSEMBLY TO ARM
6.16. C17 INSTALLATIPN OF BUCKET LINK
6.17. C18 BLEEDING AIR FROM BUCKET CYLINDER
7. ASSEMBLY MANUAL FOR LOADING SHOVEL WORK EQUIPMENT
7.1. LS1 INSTALLATION OF ARM CYLINDER TUBES AND HOSES
7.2. LS2 INSTALLATION OF BUCKET HOSES
7.3. LS3 INSTALLATION OF BOTTOM DUMP HOSES AND TUBES
7.4. LS4 INSTALLATION OF PILOT SOLENOID VALVE
7.5. LS5 INSTALLATION OF BOTTOM PRIORITY VALVE
7.6. LS6 INSTALLATION OF ARM PILOT DRAIN CIRCUIT
7.7. LS7 INSTALLATION OF CONTROL PARTS
7.8. LS8 INSTALLATION OF HORN SWITCH
7.9. LS9 CHANGE OF ARM PILOT PIPING
7.10. LS10 REMOVAL OF BOOM FOOT HANDRAIL
7.11. LS11 INSTALLATION OF ARM CYLINDER BOTTOM PARTS
7.12. LS12 INSTALLATION OF BOOM CYLINDER TO MACHINE BODY
7.13. LS13 INSTALLATION OF BOOM CYLINDER PIPING
7.14. LS14 INSTALLATION OF BOOM ASSEMBLY
7.15. LS15 INSTALLATION OF BOOM CYLINDER HEAD PINS
7.16. LS16 INSTALLATION OF GREASE FEED HOSE BETWEEN MACHINE BODY AND BOOM
7.17. LS17 INSTALLATION OF BUCKET CYLINDER ASSEMBLY
7.18. LS18 INSTALLATION OF ARM ASSEMBLY
7.19. LS19 INSTALLATION OF ARM CYLINDER ASSEMBLY
7.20. LS20 INSTALLATION OF HOSES BETWEEN BOOM AND ARM
7.21. LS21 INSATLLATION OF BUCKET CYLINDER HOSES
7.22. LS22 INSTALLATION OF GREASE FEED HOSE OF BUCKET CYLINDER
7.23. LS23 INSTALLATION OF BUCKET ASSEMBLY
7.24. LS24 INSTALLATION OF BOTTOM DUMP HOSE AND GREASE FEED HOSE BETWEEN ARM AND BUCKET
8. INSPECTION AND SERVICING PROCEDURES AFTER FINNISHING ALL THE ASSEMBLY AND INSTALLATION WORKS
8.1. M1 1. INSPECTING THE OIL LEVEL AND WATER LEVEL IN RESPECTIVE SECTIONS AND REFILLING THEM
8.2. M1 2. SELECTION OF THE APPROPRIATE FUEL TYPE AND LUBRICATING OIL TYPE FITTING TO THE ATMOSPHERIC TEMPERATURE RANGE
8.3. M2 FLUSHING OF HYDRAULIC CIRCUIT
8.4. M3 RELEASING RESIDUAL PRESSURE FROM HYDRAULIC CIRCUIT
9. INITIALIZATION PROCEDURES FOR VHMS CONTROLLER
10. SETTING PROCEDURES FOR REPLACING VHMS CONTROLLER
11. FIELD ASSEMBLY INSPECTION REPORT

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