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Komatsu PC240LC-10 Hydraulic Excavator Operation and Maintenance Manual CEAM025104

$20.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: CEAM025104
  • Format: PDF
  • Size: 28.1MB
  • Number of Pages: 401
Category:
  • Model List:

    • PC240LC-10 Hydraulic Excavator
  • 1. OPERATION AND MAINTENANCE MANUAL, PC240LC10
  • 1.1. Contents
  • 1.2. INTRODUCTION
  • 1.2.1. Foreword
  • 1.2.2. Safety Alert Symbol and Signal Words
  • 1.2.3. Basic Machine Introduction
  • 1.2.4. Product Information
  • 1.3. SAFETY
  • 1.3.1. Safety Labels
  • 1.3.1.1. Location of Safety Labels
  • 1.3.2. General Precautions Common to Operation and Maintenance
  • 1.3.2.1. Precautions Before Starting Operation
  • 1.3.2.2. Preparations for Safe Operation
  • 1.3.2.3. Fire and Explosion Prevention
  • 1.3.2.4. Precautions When Getting On or Off the Machine
  • 1.3.2.5. Precautions for Cab and Working Around Machine
  • 1.3.3. Operation Precautions
  • 1.3.3.1. Precautions at Jobsite
  • 1.3.3.2. Precautions in Starting Engine
  • 1.3.3.3. Precautions During Operation
  • 1.3.3.4. Transportation Safety
  • 1.3.3.5. Lifting Objects With Bucket
  • 1.3.4. Maintenance Precautions
  • 1.3.4.1. Precautions Before Inspection and Maintenance
  • 1.3.4.2. Precautions During Inspection and Maintenance
  • 1.4. OPERATION
  • 1.4.1. Visual Overview of Machine
  • 1.4.1.1. General Machine View
  • 1.4.1.2. General View of Cab
  • 1.4.1.3. Controls and Gauges
  • 1.4.1.4. Machine Monitor Overview
  • 1.4.2. Machine Monitor Components
  • 1.4.2.1. Basic Operation of Machine Monitor
  • 1.4.2.2. Warning Lamps
  • 1.4.2.3. Pilot Display
  • 1.4.2.4. Gauge and Meter Display
  • 1.4.2.5. Monitor Switches
  • 1.4.2.6. User Menu
  • 1.4.3. Operator Cab Switches
  • 1.4.4. Control Levers and Pedals
  • 1.4.5. Air Conditioner Operations
  • 1.4.5.1. Air Conditioner Control Switches and Sensor
  • 1.4.5.2. Using A/C in Auto Mode
  • 1.4.5.3. Using A/C in Manual Mode
  • 1.4.5.4. Blowing Cold Air to Face, Warm Air to Feet
  • 1.4.5.5. Using Defrost Mode
  • 1.4.6. Radio Operations
  • 1.4.6.1. Radio Buttons and Display
  • 1.4.6.2. Radio Setting and Adjusting
  • 1.4.7. Auxiliary Electric Power
  • 1.4.8. Fuses
  • 1.4.9. Cab Windows
  • 1.4.9.1. Opening and Closing Roof Window
  • 1.4.9.2. Opening and Closing Windshield
  • 1.4.10. Cab Door
  • 1.4.11. Containers and Fire Extinguisher
  • 1.4.12. Engine Hood
  • 1.4.12.1. Opening Engine Hood
  • 1.4.12.2. Closing Engine Hood
  • 1.4.13. Caps and Covers with Lock
  • 1.4.13.1. Open and Close Caps with Locks
  • 1.4.13.2. Open and Close Covers with Locks
  • 1.4.13.3. Lock and Unlock Engine Hood
  • 1.4.13.4. Lock and Unlock the Cab Door
  • 1.4.14. Battery Disconnect Switch
  • 1.4.15. System Operating Lamp
  • 1.4.16. Komatsu Diesel Particulate Filter (KDPF)
  • 1.4.16.1. Manual Stationary Regeneration Procedure
  • 1.4.16.2. KDPF Regeneration Disable Procedure
  • 1.4.16.3. Canceling KDPF Regeneration Disable
  • 1.4.17. Komatsu Closed Crankcase Ventilation (KCCV)
  • 1.4.18. KOMTRAX
  • 1.4.19. Daily Checks and Preparations Before Starting Engine
  • 1.4.19.1. WalkAround Checks
  • 1.4.19.2. Drain Water and Sediment from Fuel Tank
  • 1.4.19.3. Drain Water and Sediment in Water Separator
  • 1.4.19.4. Check and Add to Oil Level in Hydraulic Tank
  • 1.4.19.5. Check and Add to Coolant Level
  • 1.4.19.6. Check and Add to Oil in Engine Pan
  • 1.4.19.7. Check Electrical Wiring
  • 1.4.19.8. Check and Add to Fuel Level
  • 1.4.19.9. Check Working Lamp Switch
  • 1.4.19.10. Check Horn Function
  • 1.4.19.11. Preparing to Use Operators Cab
  • 1.4.20. Starting the Engine
  • 1.4.20.1. Manual Preheating When Starting Engine
  • 1.4.20.2. Turbocharger Protection Function
  • 1.4.21. Operations and Checks After Starting the Engine
  • 1.4.21.1. Engine WarmUp
  • 1.4.21.2. Hydraulic System WarmUp
  • 1.4.22. Stopping the Engine
  • 1.4.23. Moving and Steering Machine
  • 1.4.23.1. Moving Machine Forward
  • 1.4.23.2. Moving Machine in Reverse
  • 1.4.23.3. Stopping the Machine
  • 1.4.23.4. Steering the Machine
  • 1.4.23.5. Swinging the Machine
  • 1.4.24. Operating Work Equipment
  • 1.4.25. Working Mode
  • 1.4.25.1. Operating the Working Mode Selector Switch
  • 1.4.26. Prohibited Operations
  • 1.4.27. Rules for Traveling
  • 1.4.27.1. Traveling on Slopes
  • 1.4.28. Recommended Applications
  • 1.4.29. Replacing and Inverting Bucket
  • 1.4.29.1. Replacing the Bucket
  • 1.4.29.2. Inverting the Bucket
  • 1.4.30. Parking Machine
  • 1.4.31. After Finishing Work
  • 1.4.31.1. Checks After Finishing Daily Work
  • 1.4.31.2. Locking the Machine
  • 1.4.32. Transporting the Machine
  • 1.4.32.1. Loading and Unloading with Trailer
  • 1.4.32.2. Lifting Machine
  • 1.4.33. Cold Weather Operation
  • 1.4.34. LongTerm Storage of Machine
  • 1.4.35. Common Phenomena That are Not Failures
  • 1.4.36. Towing Machine
  • 1.4.37. Towing with Machine
  • 1.4.38. Disconnect and Charge Battery
  • 1.4.39. Jumper Cables to Start Engine
  • 1.4.39.1. Attaching Jumper Cables to Machine
  • 1.4.39.2. Start Engine with Jumper Cables Attached
  • 1.4.39.3. Disconnect Jumper Cables from Machine
  • 1.4.40. Troubleshooting Common Troubles and Actions to Take
  • 1.4.40.1. Error List Screen
  • 1.5. MAINTENANCE
  • 1.5.1. Rules for Maintenance
  • 1.5.2. Outline of Service
  • 1.5.2.1. Handling Oil, Fuel, Coolant, and Performing Oil Clinic
  • 1.5.2.2. Handling Electrical Components
  • 1.5.3. Consumable Parts
  • 1.5.4. Safety Critical Parts
  • 1.5.5. Torque Specifications
  • 1.5.6. Recommended Fuel, Coolant, and Lubricant
  • 1.5.7. Hydraulic Breaker Maintenance Interval
  • 1.5.8. Maintenance Schedule
  • 1.5.8.1. Maintenance Schedule Table
  • 1.5.9. Maintenance Procedures as Required
  • 1.5.9.1. Air Cleaner Element Maintenance
  • 1.5.9.2. Cooling System Cleaning
  • 1.5.9.3. Track Shoe Bolts
  • 1.5.9.4. Track Tension Inspection
  • 1.5.9.5. Track Tension Increase
  • 1.5.9.6. Track Tension Decrease
  • 1.5.9.7. Vertical Pin Bucket Teeth Replacement
  • 1.5.9.8. Horizontal Pin Bucket Teeth Replacement
  • 1.5.9.9. Bucket Clearance Adjustment
  • 1.5.9.10. Window Washer Fluid Level And Mixture Ratio
  • 1.5.9.11. Air Conditioner Maintenance
  • 1.5.9.12. Washable Cab Floor and Floor Mat
  • 1.5.9.13. Setting Machine at Angle
  • 1.5.9.14. Gas Spring Maintenance
  • 1.5.9.15. Bleeding Air From Hydraulic System
  • 1.5.9.16. Bleeding Air from Fuel Circuit
  • 1.5.10. Maintenance for First 500 Hours
  • 1.5.11. Maintenance Every 100 Hours
  • 1.5.11.1. Lubrication Every 100 Hours
  • 1.5.12. Maintenance Every 250 Hours
  • 1.5.12.1. Battery Electrolyte Level Check
  • 1.5.12.2. Air Conditioner Compressor Belt Check and Tension Adjustment
  • 1.5.13. Maintenance Every 500 Hours
  • 1.5.13.1. Lubrication Every 500 Hours
  • 1.5.13.2. Engine Oil and Filter Cartridge Replacement
  • 1.5.13.3. Fuel Prefilter Cartridge Replacement
  • 1.5.13.4. Swing Pinion Grease Level
  • 1.5.13.5. Radiator, Cooler, and Condenser Fins Maintenance
  • 1.5.13.6. Recirculated Filter and Fresh Air Filter Maintenance
  • 1.5.13.7. Hydraulic Tank Breather Element Replacement
  • 1.5.13.8. Swing Machinery Case Oil Level
  • 1.5.13.9. Final Drive Case Oil Level
  • 1.5.14. Maintenance Every 1000 Hours
  • 1.5.14.1. Hydraulic Oil Filter Element Replacement
  • 1.5.14.2. Swing Machinery Case Oil Change
  • 1.5.14.3. Damper Case Oil Level
  • 1.5.14.4. Fuel Main Filter Cartridge Replacement
  • 1.5.15. Maintenance Every 2000 Hours
  • 1.5.15.1. Final Drive Case Oil Change
  • 1.5.15.2. Hydraulic Tank Strainer Cleaning
  • 1.5.15.3. Accumulator Nitrogen Gas Pressure
  • 1.5.15.4. KCCV Filter Element Replacement
  • 1.5.16. Maintenance Every 4000 Hours
  • 1.5.16.1. Water Pump Check
  • 1.5.16.2. Vibration Damper Check
  • 1.5.16.3. Accumulator Replacement (Control Circuit)
  • 1.5.16.4. High Pressure Mounting Checks
  • 1.5.16.5. Fuel Spray Prevention Cap Check
  • 1.5.17. Maintenance Every 4500 Hours
  • 1.5.18. Maintenance Every 5000 Hours
  • 1.5.18.1. Hydraulic Tank Oil Change
  • 1.5.19. Maintenance Every 8000 Hours
  • 1.6. SPECIFICATIONS
  • 1.6.1. Specifications PC240LC10
  • 1.7. OPTIONS, ATTACHMENTS
  • 1.7.1. General Attachment Safety Precautions
  • 1.7.2. Machine Options
  • 1.7.2.1. Straight Travel Pedal
  • 1.7.2.2. Machine Control Pattern
  • 1.7.3. Machine Attachments
  • 1.7.3.1. Explanation of Attachment Components
  • 1.7.3.2. Hydraulic Circuit
  • 1.7.3.3. Attachment Guide
  • 1.7.3.4. Attachment Operations
  • 1.8. Index
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