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Home / Komatsu / Komatsu Operation and Maintenance Manual PDF
komatsu pc27mr 2 galeo hydraulic excavator operation and maintenance manual weam007101 1
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Komatsu PC27MR-2 Galeo Hydraulic Excavator Operation and Maintenance Manual WEAM007101

$20.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: WEAM007101
  • Format: PDF
  • Size: 8.2MB
  • Number of Pages: 234
Category: Komatsu Operation and Maintenance Manual PDF
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  • Model List:

    • PC27MR-2 Galeo Hydraulic Excavator
  • 1. FOREWORD
  • 2. INFORMATION ON SAFETY
  • 3. INTRODUCTION
  • 3.1. INTENDED USES
  • 3.2. IMPROPER OR UNAUTHORIZED USES
  • 3.3. MAIN CHARACTERISTICS
  • 3.4. BREAKINGIN THE NEW MACHINE
  • 3.5. DIRECTIONS OF MACHINE
  • 4. PRODUCT IDENTIFICATION
  • 4.1. MACHINE SERIAL NUMBER
  • 4.2. MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)
  • 4.3. ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE
  • 4.4. TRAVEL REDUCTION GEAR SERIAL NUMBER
  • 4.5. SWING REDUCTION GEAR SERIAL NUMBER
  • 4.6. CAB SERIAL NUMBER
  • 4.7. SERIAL NUMBERS AND DEALERS ADDRESS
  • 5. TABLE OF CONTENTS
  • 6. SAFETY, NOISE AND VIBRATION PLATES
  • 6.1. POSITION OF THE SAFETY PLATES
  • 6.2. PICTOGRAMS AND RELEVANT MEANINGS
  • 6.3. POSITION OF THE NOISE PLATESON MACHINES WITH CAB
  • 6.4. POSITION OF THE NOISE PLATES ON MACHINES WITH CANOPY
  • 6.5. VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
  • 7. GENERAL PRECAUTIONS
  • 7.1. GENERAL SAFETY RULES
  • 7.2. SAFETY DEVICES AND GUARDS
  • 7.3. CLOTHING AND PERSONAL PROTECTION ITEMS
  • 7.4. UNAUTHORIZED MODIFICATIONS
  • 7.5. LEAVING THE OPERATORS SEAT
  • 7.6. GETTING ON AND OFF THE MACHINE
  • 7.7. PREVENTING FIRES DUE TO FUEL AND OIL
  • 7.8. PREVENTING BURNS
  • 7.9. PREVENTING DAMAGE DUE TO ASBESTOS POWDER
  • 7.10. PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
  • 7.11. FIRE EXTINGUISHERS AND FIRST AID KIT
  • 7.12. PRECAUTIONS CONCERNING THE CAB STRUCTURE
  • 7.13. PRECAUTIONS CONCERNING THE EQUIPMENT
  • 8. PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE
  • 8.1. SAFETY ON THE WORK SITE
  • 8.2. FIRE PREVENTION
  • 8.3. PRECAUTIONS TO BE TAKEN FOR THE OPERATORS CAB
  • 8.4. ROOM VENTILATION
  • 8.5. PRECAUTIONS TO BE TAKEN FOR THE LIGHTS
  • 8.6. CLEANING THE WINDOWS CHECKING THE WINDSHIELD WIPER BLADES
  • 9. PRECAUTIONS TO BE TAKEN WHEN WORKING
  • 9.1. STARTING THE ENGINE
  • 9.2. CHECK THE DIRECTION BEFORE STARTING THE MACHINE
  • 9.3. CHECKS FOR TRAVELLING IN REVERSE
  • 9.4. MOVING THE MACHINE
  • 9.5. MOVING ON SLOPES
  • 9.6. WORKING ON SLOPES
  • 9.7. UNAUTHORIZED OPERATIONS
  • 9.8. PREVENTING ELECTROCUTION
  • 9.9. VISIBILITY
  • 9.10. WORKING ON ICY OR SNOWCOVERED SURFACES
  • 9.11. PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
  • 9.12. WORKING ON LOOSE GROUND
  • 9.13. PARKING MACHINE
  • 10. TRANSPORTING THE MACHINE ON MOTOR VEHICLES
  • 10.1. LOADING AND UNLOADING
  • 10.2. TRANSPORT
  • 11. BATTERY
  • 11.1. PREVENTING RISKS THAT MAY BE DUE TO THE BATTERY
  • 11.2. STARTING WITH BOOSTER CABLES
  • 12. PRECAUTIONS FOR THE REMOVAL
  • 13. PRECAUTIONS FOR MAINTENANCE
  • 13.1. WARNING PLATES
  • 13.2. TOOLS
  • 13.3. PERSONNEL
  • 13.4. EQUIPMENT
  • 13.5. WORKING UNDER THE MACHINE
  • 13.6. CLEANING THE MACHINE
  • 13.7. USE OF THE ENGINE DURING MAINTENANCE OPERATIONS
  • 13.8. PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY
  • 13.9. STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION
  • 13.10. RULES TO BE FOLLOWED DURING FUEL OR OIL TOPPING UP
  • 13.11. CHECKING THE COOLANT LEVEL IN THE COOLING
  • 13.12. USING LAMPS
  • 13.13. PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR
  • 13.14. PRECAUTIONS CONCERNING THE STARTER
  • 13.15. HANDLING HIGHPRESSURE PIPES
  • 13.16. PRECAUTIONS TO BE TAKEN WHEN HANDLING HIGHPRESSURE OIL
  • 13.17. PRECAUTIONS FOR MAINTENANCE OPERATIONS AT HIGH TEMPERATURES AND HIGH PRESSURE
  • 13.18. PRECAUTIONS TO BE TAKEN WHEN USING HIGHPRESSURE GREASE TO ADJUST THE TRACK TENSION
  • 13.19. DO NOT REMOVE THE SHOCK ABSORBING SPRING FROM THE SHOCK ABSORBER UNIT
  • 13.20. HYDRAULIC ACCUMULATOR
  • 13.21. COOLING FAN AND BELT
  • 13.22. WASTE MATERIALS
  • 13.23. COMPRESSED AIR
  • 13.24. PRECAUTIONS FOR THE USE OF THE SYNTHETIC BIODEGRADABLE OIL TYPE HEES
  • 14. MACHINE VIEW ILLUSTRATIONS
  • 14.1. OVERALL MACHINE VIEW
  • 14.2. CONTROLS AND GAUGES
  • 15. DETAILED CONTROLS AND GAUGES
  • 15.1. MONITORING SYSTEM
  • 15.2. SWITCHES
  • 15.3. CONTROL LEVERS AND PEDALS
  • 15.4. WINDSHIELD (Machines equipped with cab)
  • 15.5. SLIDING DOOR (Machines equipped with cab)
  • 15.6. SLIDING WINDOW (Machines equipped with cab)
  • 15.7. EMERGENCY ESCAPE HAMMER (Machines equipped with cab)
  • 15.8. COVER WITH LOCK
  • 15.9. ENGINE HOOD
  • 15.10. COOLING COVER
  • 15.11. MUD COVER
  • 15.12. METHOD OF OPENING (TILTING) FLOOR
  • 15.13. FUSE
  • 15.14. BLOCK FUSE
  • 15.15. OPERATION MANUAL STORAGE
  • 15.16. TOOL BOX
  • 15.17. GREASE GUN HOLDER
  • 16. MACHINE OPERATIONS AND CONTROLS
  • 16.1. BEFORE STARTING ENGINE
  • 16.2. AFTER STARTING ENGINE
  • 16.3. STOPPING THE ENGINE
  • 16.4. MACHINE OPERATION
  • 16.5. STEERING THE MACHINE
  • 16.6. SWINGING
  • 16.7. WORK EQUIPMENT CONTROLS AND OPERATIONS
  • 16.8. PROHIBITED OPERATIONS
  • 16.9. LONG LIFE OPERATIONS
  • 16.10. TRAVELING ON SLOPES
  • 16.11. ESCAPE FROM MUD
  • 16.12. WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR
  • 16.13. CHANGING THE BUCKET
  • 16.14. PARKING MACHINE
  • 16.15. CHECK AFTER SHUT OFF ENGINE
  • 16.16. MACHINE INSPECTION AFTER DAILY WORK
  • 16.17. LOCKING
  • 16.18. RUBBER SHOES AND ROAD LINERS (Machine equipped with rubber shoe or road liner)
  • 17. TRANSPORTATION
  • 17.1. TRANSPORTATION PROCEDURE
  • 17.2. LOADING AND UNLOADING WITH TRAILER
  • 17.3. LIFTING MACHINE
  • 18. COLD WEATHER OPERATION
  • 18.1. COLD WEATHER OPERATION INFORMATION
  • 18.2. CAB HEATER
  • 18.3. AFTER DAILY WORK COMPLETION
  • 18.4. AFTER COLD WEATHER SEASON
  • 19. LONG TERM STORAGE
  • 19.1. BEFORE STORAGE
  • 19.2. DURING STORAGE
  • 19.3. AFTER STORAGE
  • 20. TROUBLES AND ACTIONS
  • 20.1. RUNNING OUT OF FUEL
  • 20.2. PHENOMENA THAT ARE NOT FAILURES
  • 20.3. TOWING THE MACHINE
  • 20.4. SEVERE JOB CONDITION
  • 20.5. DISCHARGED BATTERY
  • 20.6. OTHER TROUBLE
  • 21. MAINTENANCE INFORMATION
  • 22. LUBRICANTS, COOLANT AND FILTERS
  • 22.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
  • 22.2. ELECTRIC SYSTEM MAINTENANCE
  • 22.3. HANDLING HYDRAULIC SYSTEM
  • 23. WEAR PARTS
  • 23.1. WEAR PARTS LIST
  • 24. LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS
  • 24.1. HOMOLOGATED HEES SYNTHETIC BIODEGRADABLE LUBRICANTS
  • 25. TIGHTENING TORQUE SPECIFICATIONS
  • 25.1. TIGHTENING TORQUE LIST
  • 26. LUBRICATION
  • 26.1. LUBRICATION DIAGRAM
  • 27. SAFETY CRITICAL PARTS
  • 27.1. SAFETY CRITICAL PARTS LIST
  • 28. MAINTENANCE SCHEDULE
  • 28.1. MAINTENANCE SCHEDULE CHART
  • 28.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
  • 29. MAINTENANCE PROCEDURE
  • 29.1. WHEN REQUIRED
  • 29.2. CHECKS BEFORE STARTING
  • 29.3. EVERY 500 HOURS MAINTENANCE
  • 29.4. EVERY 1000 HOURS MAINTENANCE
  • 29.5. EVERY 2000 HOURS MAINTENANCE
  • 30. SPECIFICATIONS
  • 31. LIFTING CAPACITIES
  • 31.1. LIFTING CAPACITIES (WITH CANOPY)
  • 31.2. LIFTING CAPACITIES (WITH CABIN)
  • 32. ATTACHMENTS AND OPTIONS GENERAL INFORMATION
  • 32.1. SAFETY FIRST
  • 32.2. ATTACHMENT INSTALLATION
  • 32.3. CHARACTERISTICS OF THE OPTIONAL EQUIPMENT
  • 33. MACHINE READY FOR ATTACHMENT
  • 33.1. LOCATIONS
  • 33.2. HYDRAULIC CIRCUIT
  • 34. ATTACHMENT OPERATIONS
  • 34.1. LONG TERM STORAGE
  • 34.2. SPECIFICATIONS
  • 35. ATTACHMENT GUIDE
  • 35.1. ATTACHMENT COMBINATIONS
  • 36. RECOMMENDED ATTACHMENT OPERATIONS
  • 36.1. HYDRAULIC BREAKER
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