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Home / Komatsu / Komatsu Operation and Maintenance Manual PDF
komatsu wa450 6 wheel loader operation and maintenance manual ceam018204 1 1
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Komatsu WA450-6 Wheel Loader Operation and Maintenance Manual CEAM018204

$20.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: CEAM018204
  • Format: PDF
  • Size: 13.7MB
  • Number of Pages: 390
Category: Komatsu Operation and Maintenance Manual PDF
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  • Model List:

    • WA450-6 Wheel Loader
  • 1. INTRODUCTION
  • 1.1. FOREWORD
  • 1.2. SAFETY INFORMATION
  • 1.3. APPROVED AND NONAPPROVED USES
  • 1.3.1. Approved Functions
  • 1.3.2. NonApproved Functions
  • 1.4. VISIBILITY STANDARD
  • 1.4.1. Visibility in Immediate Area
  • 1.4.2. M Radius Visibility
  • 1.5. PRODUCT IDENTIFICATION
  • 1.5.1. Machine
  • 1.5.2. Service Meter Location
  • 1.5.3. Directions of Machine
  • 1.5.4. Machine Serial Number/Product Identification Number (PIN)
  • 1.5.5. Engine Serial Number, EPA Regulations
  • 1.6. SERIAL NUMBERS AND DEALER INFORMATION
  • 1.6.1. Model WA4506
  • 1.7. TABLE OF CONTENTS
  • 2. SAFETY
  • 2.1. SAFETY AND WARNING DECALS
  • 2.1.1. Location of the Safety Labels
  • 2.1.2. Safety Labels
  • 2.2. GENERAL SAFETY RULES AND PRECAUTIONS
  • 2.2.1. General Safety Rules
  • 2.2.2. Safety at Job Site
  • 2.2.3. Safety Features
  • 2.2.4. Clothing and Protective Equipment
  • 2.2.5. Keep Machine Clean
  • 2.2.6. Fire and Explosion Prevention
  • 2.2.7. Action if Fire Occurs
  • 2.2.8. Fire Extinguisher and First Aid Kit
  • 2.2.9. Mounting and Dismounting
  • 2.2.10. Inside Operators Compartment
  • 2.2.11. Emergency Escape from Operators Cab
  • 2.2.12. Precautions When Standing Up from Operators Seat
  • 2.2.13. Leaving Operators Compartment
  • 2.2.14. Parking the Machine
  • 2.2.15. Precautions When Using ROPS
  • 2.2.16. Unauthorized Modification
  • 2.2.17. Precautions for Attachments and Options
  • 2.2.18. Precautions When Cleaning Cab Glass
  • 2.2.19. Asbestos Hazard Alert
  • 2.2.20. Crush or PinchPoint Dangers
  • 2.2.21. Precautions for Ventilation Exhaust Gas
  • 2.3. PRECAUTIONS BEFORE STARTING OPERATIONS
  • 2.3.1. PreOperational Checks
  • 2.3.2. Precautions for Job Site
  • 2.4. RULES FOR ROAD TRAVEL
  • 2.4.1. Travel Precautions
  • 2.4.2. Traveling on Slopes
  • 2.4.3. Using the Brakes
  • 2.4.4. Traveling in Reverse
  • 2.4.5. Operating on Snow or Frozen Surfaces
  • 2.5. PRECAUTIONS DURING INSPECTION AND MAINTENANCE
  • 2.5.1. Warning Tags
  • 2.5.2. Systems Equipped with ECSS
  • 2.5.3. Equipment Storage
  • 2.5.4. Working Under the Machine
  • 2.5.5. Using Drop Lamps
  • 2.5.6. Using Proper Tools
  • 2.5.7. Keeping the Machine Clean
  • 2.5.8. Precautions When Welding
  • 2.5.9. Precautions When Using Hammer
  • 2.5.10. Noise
  • 2.5.11. Stopping Engine During Inspection and Maintenance
  • 2.5.12. Running the Machine During Maintenance
  • 2.5.13. Rules for Refueling the Machine
  • 2.5.14. Cooling System Precautions
  • 2.5.15. Battery Information
  • 2.5.16. HighPressure Precautions
  • 2.5.17. HighTemperature Precautions
  • 2.5.18. High Voltage
  • 2.5.19. Accumulator and Gas Spring
  • 2.5.20. Inflating Tires
  • 2.5.21. Using Compressed Air
  • 2.5.22. Disposal of Waste Materials
  • 2.5.23. Critical Parts
  • 2.5.24. Maintenance of Air Conditioner
  • 3. OPERATION
  • 3.1. GENERAL VIEW
  • 3.1.1. General View of Machine
  • 3.1.2. General View of Controls and Gauges
  • 3.2. EXPLANATION OF COMPONENTS
  • 3.2.1. Machine Monitor
  • 3.2.2. Types of Warnings
  • 3.2.3. Character Display Portion
  • 3.2.4. Emergency Stop Items
  • 3.2.5. Caution Items
  • 3.2.6. Inspection and Maintenance Items
  • 3.2.7. Pilot Display Portion
  • 3.2.8. Meter Display Portion
  • 3.3. OTHER FUNCTIONS OF MACHINE MONITOR
  • 3.3.1. Overall Menu
  • 3.4. SWITCHES AND CONTROLS
  • 3.4.1. General View
  • 3.5. CONTROL LEVERS, PEDALS
  • 3.5.1. General View
  • 3.6. SECURITY LOCKS AND SAFETY FEATURES
  • 3.6.1. Steering Tilt Lock Lever
  • 3.6.2. Frame Lock Bar
  • 3.6.3. Cap with Lock
  • 3.6.4. Backup Alarm
  • 3.7. MACHINE FEATURES
  • 3.7.1. Towing Pin
  • 3.7.2. Grease Pump
  • 3.7.3. Cab Door
  • 3.8. WORK OPERATIONS
  • 3.8.1. WalkAround Check
  • 3.8.2. Precautions Before Starting Work Operations
  • 3.8.3. Check Before Starting Engine
  • 3.8.4. Adjustments
  • 3.8.5. Final Checks Before Starting Engine
  • 3.8.6. Starting Engine
  • 3.8.7. Operations and Checks After Starting Engine
  • 3.8.8. Stopping Engine
  • 3.8.9. Moving the Machine (Directional, Speed), Stopping the Machine
  • 3.8.10. Operation of Work Equipment
  • 3.8.11. Work Possible Using Wheel Loader
  • 3.8.12. Loading Operations
  • 3.8.13. Precautions During Work Operations
  • 3.8.14. Adjusting Work Equipment
  • 3.8.15. Measuring Dump Angle
  • 3.8.16. Parking the Machine
  • 3.8.17. Checks After Completion of Operation
  • 3.8.18. Locking the Machine
  • 3.9. HANDLING TIRES
  • 3.9.1. Precautions When Handling Tires
  • 3.10. TRANSPORTATION
  • 3.10.1. Transportation Procedure
  • 3.10.2. Loading and Unloading Trailers
  • 3.11. LIFTING MACHINE
  • 3.11.1. Lifting Position
  • 3.11.2. Lifting Procedure
  • 3.12. COLD WEATHER OPERATION
  • 3.12.1. Precautions for Low Temperature
  • 3.13. LONGTERM STORAGE
  • 3.13.1. Before Storage
  • 3.13.2. During Storage
  • 3.13.3. After Storage
  • 3.14. AUTOMATIC AIR CONDITIONER
  • 3.14.1. Control Panel
  • 3.14.2. Method of Operation
  • 3.14.3. Precautions When Using Air Conditioner
  • 3.14.4. Inspection and Maintenance
  • 3.14.5. Cool Box
  • 3.15. KOMTRAX
  • 3.15.1. Basic Precautions
  • 3.16. TROUBLESHOOTING
  • 3.16.1. When Machine Runs Out of Fuel
  • 3.16.2. Towing the Machine
  • 3.16.3. If Battery is Discharged
  • 3.16.4. Starting Engine With Booster Cables
  • 3.16.5. Lowering Work Equipment When Engine Has Stopped
  • 3.16.6. Other Troubleshooting
  • 4. MAINTENANCE
  • 4.1. GUIDES TO MAINTENANCE
  • 4.1.1. Check Service Meter
  • 4.1.2. Komatsu Genuine Replacement Parts
  • 4.1.3. Komatsu Genuine Oils
  • 4.1.4. Always Use Clean Washer Fluid
  • 4.1.5. Always Use Clean Oil and Grease
  • 4.1.6. Checking for Foreign Materials in Drained Oil and On Filters
  • 4.1.7. Fuel Strainer
  • 4.1.8. Welding Instructions
  • 4.1.9. Do Not Drop Things Inside Machine
  • 4.1.10. Dusty Work Sites
  • 4.1.11. Avoid Mixing Oil
  • 4.1.12. Locking Inspection Covers
  • 4.1.13. Bleeding Air from Hydraulic Circuit
  • 4.1.14. Precautions When Installing Hydraulic Hoses
  • 4.1.15. Checks After Inspection and Maintenance
  • 4.2. OUTLINES OF SERVICE
  • 4.2.1. Handling Oil, Fuel, Coolant, and Performing Oil Clinic
  • 4.2.2. Performing KOWA (Komatsu Oil Wear Analysis)
  • 4.2.3. Outline of Electric System
  • 4.3. WEAR PARTS
  • 4.3.1. Wear Parts List
  • 4.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANTS
  • 4.4.1. Fuel, Coolant, and Lubricant Ambient Temperature Chart
  • 4.4.2. Recommended Brands, Other Than Komatsu Genuine Oil
  • 4.4.3. Biodiesel Usage
  • 4.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  • 4.5.1. Torque List
  • 4.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  • 4.6.1. Safety Critical Parts List
  • 4.7. MAINTENANCE SCHEDULE CHART
  • 4.8. SERVICE PROCEDURE
  • 4.8.1. Initial 250 Hours Service
  • 4.8.2. Initial 1000 Hours Service
  • 4.8.3. When Required
  • 4.8.4. Check Before Starting
  • 4.8.5. Every 50 Hours Service
  • 4.8.6. Every 100 Hours Service
  • 4.8.7. Every 250 Hours Service
  • 4.8.8. Every 500 Hours Service
  • 4.8.9. Every 1000 Hours Service
  • 4.8.10. Every 2000 Hours Service
  • 4.8.11. Every 4000 Hours Service
  • 4.8.12. Every 8000 Hours Service
  • 5. SPECIFICATIONS
  • 5.1. SPECIFICATIONS
  • 6. OPTIONS, ATTACHMENTS
  • 6.1. JOYSTICK STEERING SYSTEM
  • 6.1.1. Structure and Function
  • 6.1.2. Components
  • 6.1.3. Steering with Joystick Lever or Steering Wheel
  • 6.1.4. Precautions for Steering with Joystick
  • 6.1.5. Operating the Joystick Steering System
  • 6.1.6. Getting In and Out of Operators Cab
  • 6.1.7. Adjustments
  • 6.2. TORQUE CONVERTER LOCKUP
  • 6.2.1. Components
  • 6.2.2. Method of Operation
  • 6.2.3. Warning/Limit Functions for Travel Speed
  • 6.3. AM/FM RADIO CASSETTE STEREO SOUND SYSTEM
  • 6.3.1. Sound System Components
  • 6.3.2. Method of Operation
  • 6.3.3. Precautions When Using
  • 6.3.4. Handling Cassette Tape
  • 6.4. MULTIFUNCTION LEVER
  • 6.4.1. Components
  • 6.4.2. Using FNR Switch to Change Between Forward and Reverse
  • 6.5. Cooling Fan Reverse Rotation Switch
  • 6.6. BUCKET AND TIRES
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