Komatsu WA500-3LK Wheel Loader Operation and Maintenance Manual CEAM008102

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Komatsu WA500-3LK Wheel Loader Operation and Maintenance Manual CEAM008102

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM008102
Format: PDF
Size: 9.4MB
Number of Pages: 342

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- WA500-3LK Wheel Loader

1. INTRODUCTION
1.1. FOREWORD
1.2. SAFETY INFORMATION
1.3. APPROVED AND NONAPPROVED USES
1.3.1. Approved Functions
1.3.2. NonApproved Functions
1.4. VISIBILITY STANDARD
1.4.1. Visibility in Immediate Area
1.4.2. M Radius Visibility
1.5. PRODUCT IDENTIFICATION
1.5.1. Directions of Machine
1.5.2. Machine Serial Number
1.5.3. Engine Serial Number, EPA Regulations
1.5.4. Service Meter Location
1.6. SERIAL NUMBERS AND DEALER INFORMATION
1.6.1. Model WA5003LK
1.7. TABLE OF CONTENTS
2. SAFETY
2.1. SAFETY AND WARNING DECALS
2.1.1. Location of the Safety Decals
2.1.2. Safety Labels
2.1.3. Additional Safety Decals
2.2. GENERAL SAFETY RULES AND PRECAUTIONS
2.2.1. General Safety Rules
2.2.2. Safety Features
2.2.3. Personal Protective Equipment
2.2.4. Fire and Explosion Prevention
2.2.5. Windshield Washer Fluid
2.2.6. Action if Fire Occurs
2.2.7. Fire Extinguisher and First Aid Kit
2.2.8. Mounting and Dismounting
2.2.9. Inside Operators Compartment
2.2.10. Precautions When Standing Up from Operators Seat
2.2.11. Precautions When Using ROPS
2.2.12. Emergency Escape from Operators Cab
2.2.13. Leaving Operators Compartment
2.2.14. Asbestos Hazard Alert
2.2.15. Crush or PinchPoint Dangers
2.2.16. Precautions for Ventilation Exhaust Gas
2.3. PRECAUTIONS BEFORE STARTING OPERATIONS
2.3.1. PreOperational Checks
2.3.2. Work Site Hazards
2.3.3. Avoiding Dangerous Situations
2.3.4. Working Clearances
2.3.5. Working Near High Voltage Cables
2.4. RULES FOR ROAD TRAVEL
2.4.1. Traveling in Reverse
2.4.2. Working on Loose or Unstable Ground
2.4.3. Operating on Snow or Frozen Surfaces
2.4.4. Travel on Slopes
2.4.5. Parking the Machine
2.5. PRECAUTIONS DURING MAINTENANCE OPERATIONS
2.5.1. Warning Tags
2.5.2. Equipment Storage
2.5.3. Working Under the Machine
2.5.4. Using Drop Lamps
2.5.5. Keeping the Machine Clean
2.5.6. Running the Machine During Maintenance
2.5.7. Rules for Refueling the Machine
2.5.8. Cooling System Precautions
2.5.9. Battery Precautions
2.5.10. Starting the Machine
2.5.11. HighPressure Hoses
2.5.12. Precautions for HighPressure Fuel
2.5.13. HighTemperature Areas
2.5.14. Disposal of Waste Materials
2.5.15. Inflating Tires
2.5.16. Accumulator
2.5.17. Critical Parts
2.5.18. High Voltage
2.5.19. Maintenance of Air Conditioner
3. OPERATION
3.1. GENERAL VIEW
3.1.1. General View of Machine
3.1.2. Controls and Gauges
3.2. EXPLANATION OF COMPONENTS
3.2.1. Machine Monitor System
3.2.2. Warning Display
3.2.3. Meter Display Portion
3.2.4. Switches
3.2.5. Control Levers, Pedals
3.3. SECURITY LOCKS AND SAFETY FEATURES
3.3.1. Steering Column Tilt Lever
3.3.2. Cap with Lock
3.3.3. Safety Bar
3.3.4. Towing Pin
3.3.5. Backup Alarm
3.4. MACHINE FEATURES
3.4.1. Cab Door
3.4.2. Power Outlet
3.5. WORK OPERATIONS
3.5.1. WalkAround Check
3.5.2. Precautions Before Starting Work Operations
3.5.3. Check Before Starting Engine
3.5.4. Final Checks Before Starting Engine
3.5.5. Starting Engine
3.5.6. Operations and Checks After Starting Engine
3.5.7. Stopping Engine
3.5.8. Moving the Machine (Directional, Speed), Stopping the Machine
3.5.9. Operation of Work Equipment
3.5.10. Work Possible Using Wheel Loader
3.5.11. Loading Operations
3.5.12. Precautions
3.5.13. Adjusting Work Equipment
3.5.14. Parking the Machine
3.5.15. Checks After Completion of Operation
3.5.16. Locking the Machine
3.6. HANDLING TIRES
3.6.1. Precautions When Handling Tires
3.7. TRANSPORTATION
3.7.1. Transportation Procedure
3.7.2. Loading and Unloading Trailers
3.8. LIFTING MACHINE
3.8.1. Lifting Position Marks
3.8.2. Lifting Procedure
3.9. COLD WEATHER OPERATION
3.9.1. Precautions for Low Temperature
3.10. LONGTERM STORAGE
3.10.1. Before Storage
3.10.2. During Storage
3.10.3. After Storage
3.11. TROUBLESHOOTING
3.11.1. When Machine Runs Out of Fuel
3.11.2. Towing the Machine
3.11.3. If Battery is Discharged
3.11.4. Starting Engine With Booster Cable
3.11.5. Other Troubleshooting
3.11.6. Relationship of Electronic Control System
4. MAINTENANCE
4.1. GUIDES TO MAINTENANCE
4.1.1. Check Service Meter
4.1.2. Komatsu Genuine Replacement Parts
4.1.3. Komatsu Genuine Oils
4.1.4. Always Use Clean Washer Fluid
4.1.5. Always Use Clean Oil and Grease
4.1.6. Checking for Foreign Materials in Drained Oil and On Filters
4.1.7. Fuel Strainer
4.1.8. Welding Instructions
4.1.9. Do Not Drop Things Inside Machine
4.1.10. Dusty Work Sites
4.1.11. Avoid Mixing Oil
4.1.12. Locking Inspection Covers
4.1.13. Bleeding Air from Hydraulic Circuit
4.1.14. Precautions When Installing Hydraulic Hoses
4.1.15. Checks After Inspection and Maintenance
4.2. OUTLINES OF SERVICE
4.2.1. Handling Oil, Fuel, Coolant, and Performing Oil Clinic
4.2.2. Performing KOWA (Komatsu Oil Wear Analysis)
4.2.3. Storing Oil and Fuel
4.2.4. Filters
4.2.5. Outline of Electric System
4.3. WEAR PARTS
4.3.1. Wear Parts List
4.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANTS
4.4.1. Fuel, Coolant, and Lubricant Ambient Temperature Chart
4.4.2. Recommended Brands, Other Than Komatsu Genuine Oil
4.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
4.6. PERIODIC REPLACEMENT OF SAFETYCRITICAL PARTS
4.7. MAINTENANCE SCHEDULE CHART
4.8. SERVICE PROCEDURE
4.8.1. Initial 10 Hours Service
4.8.2. Initial 250 Hours Service
4.8.3. When Required
4.8.4. Check Before Starting
4.8.5. Every 50 Hours Service
4.8.6. Every 100 Hours Service
4.8.7. Every 250 Hours Service
4.8.8. Every 500 Hours Service
4.8.9. Every 1000 Hours Service
4.8.10. Every 2000 Hours Service
4.8.11. Every 4000 Hours Service
4.8.12. Every 8000 Hours Service
5. SPECIFICATIONS
5.1. SPECIFICATIONS
6. OPTIONS, ATTACHMENTS
6.1. BUCKET AND TIRES
6.2. TIRE CHAINS
6.3. ELECTRONICCONTROLLED SUSPENSION SYSTEM
6.3.1. Operating ECSS
6.3.2. Precautions When Using ECSS Switch
6.3.3. Removal of ECSS Piping
6.3.4. Precautions When Handling Accumulator
6.4. AUTOGREASING SYSTEM
6.4.1. Method of Operation
6.4.2. Starting AutoGreasing
6.4.3. Lubrication Controller Display
6.4.4. Setting the Greasing Time
6.4.5. Checking Amount of Grease
6.4.6. Replacing Grease Cartridge
6.4.7. Precautions When Handling AutoGreasing System
6.4.8. Troubleshooting AutoGreasing System
6.5. REMOTE POSITIONER
6.5.1. General Locations
6.5.2. Operating Remote Positioner
6.5.3. Adjusting Remote Positioner
6.5.4. Setting Remote Positioner Stop Position
6.5.5. Adjusting Sensor
6.6. JOYSTICK STEERING SYSTEM
6.6.1. Structure and Function
6.6.2. Components
6.6.3. Steering with Joystick Lever or Steering Wheel
6.6.4. Precautions for Steering with Joystick
6.6.5. Operating the Joystick Steering System
6.6.6. Getting In and Out of Operators Cab
6.6.7. Adjustments
6.7. CAR RADIO
6.7.1. Components
6.7.2. Method of Operation
6.7.3. Precautions When Using
6.8. AM/FM RADIO CASSETTE STEREO SOUND SYSTEM
6.8.1. Sound System Components
6.8.2. Method of Operation
6.8.3. Precautions When Using
6.8.4. Handling Cassette Tape
6.9. AIR CONDITIONER
6.9.1. Control Panel
6.9.2. Method of Operation
6.9.3. Precautions When Using Air Conditioner
6.9.4. Inspection and Maintenance
6.9.5. Cool Box
6.10. BRAKE COOLING SYSTEM
6.10.1. When Required
6.10.2. Every 2000 Hours Service

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