Bomag BM 500-15 Cold Planer Service Manual 00840024

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Bomag BM 500-15 Cold Planer Service Manual 00840024

$30.00

Type Of Manual: Service Manual
Manual ID: 00840024
Format: PDF
Size: 60.9MB
Number of Pages: 882
Serial Number:
101882021001 and up
101882041001 and up

Category: Bomag Service Manual PDF

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Model List:
- BM 500-15 Cold Planer

1. Table of contents
2. General
2.1. Introduction
2.2. Concerning your safety
2.2.1. Basic prerequisites
2.2.2. Definition of responsible persons
2.2.3. Basic safety regulations for safe operation
2.2.4. Handling fuels and lubricants
2.2.5. Loading/transporting the machine
2.2.6. Start up procedure
2.2.7. Driving the machine, working operation
2.2.8. Refuelling
2.2.9. Regeneration of exhaust gas aftertreatment system
2.2.10. Emergency procedures
2.2.11. Maintenance work
2.2.12. Repair
2.2.13. Signage
2.3. Maintenance and repair
2.3.1. Preliminary remarks and safety notes
2.3.2. Notes on repair
2.3.3. Parking the machine in secured condition
3. Technical data
3.1. Fuels and lubricants
3.1.1. Engine oil
3.1.2. Fuel
3.1.3. Coolant
3.1.4. Hydraulic oil
3.1.5. Gear oil ISO VG 220
3.1.6. Lubrication grease
3.1.7. Hightemperature lubrication grease
3.2. List of fuels and lubricants
3.3. Terms and basis of calculation
4. Overview of machine
4.1. Component overview Electrics
4.2. Component overview hydraulics
4.3. Component overview machine assemblies
4.3.1. Engine
4.3.2. Drive unit
4.3.3. Height adjustment and steering
4.3.4. Milling unit
4.3.5. Milling drum
4.3.6. Conveyor system
4.3.7. Water system
4.4. Overview of maintenance flaps and doors
5. Electric systems
5.1. Basic principles
5.1.1. Deutsch plug, series DT and DTM
5.1.2. Clipon technology
5.1.3. Magnetic coil plug
5.1.4. Telemecanique switch
5.2. Operating consoles
5.3. Central electrics
5.4. Wiring
5.5. Description of electrical components
5.5.1. Pressure sensor for water spraying system
5.5.2. Crossslope sensor
5.5.3. Hydraulic oil temperature sensor
5.5.4. Side plate wire rope sensor
5.6. Fuse assignment
5.6.1. Notes on safety
5.6.2. Central electrics
5.6.3. Main fuses
5.7. Input codes
5.7.1. Display, layout and operation
5.7.2. Resetting to factory settings
5.7.3. Calibration of surge currents for height adjustment
5.7.4. Switching the unit system over
5.7.5. Water tank functions
5.7.6. Activation of relay in automatic mode
5.7.7. Conveyor belt ON via double and single buttons
5.7.8. Driving against the closed brake
5.7.9. Speed droop monitoring/display
5.7.10. Viscous fan
5.7.11. Software version
5.7.12. Milling clutch switching processes
5.7.13. Reversing with the milling drum switched ON
5.7.14. Showing the hydraulic oil temperature
5.7.15. 3way milling stage selector switch
5.7.16. Showing logged faults
5.7.17. Showing saved faults with operating hours
5.7.18. Deleting the error log
5.8. Replacement of components
5.9. Block diagrams
5.10. Inspection and maintenance work
5.10.1. Maintenance Table
5.10.2. Every 500 operating hours
5.10.3. As required
6. Hydraulic system
6.1. Basic principles
6.1.1. Open and closed hydraulic circuit
6.1.2. Swash plate principle, motor
6.1.3. Swash plate principle, pump
6.2. Hydraulic components position
6.3. Position of hydraulic pumps
6.4. Description of hydraulic components
6.4.1. Gear pump AZPF
6.4.2. Travel pump, A10VG1863 EP
6.4.3. Steering valve
6.4.4. Description of function
6.5. Repairs
6.5.1. Changing gear pumps on auxiliary drive of diesel engine
6.6. Tests and adjustments
6.6.1. Checking and adjusting the levelling
6.6.2. Checking and adjusting the roof adjustment
6.6.3. Checking and adjusting the clutch operating pressure
6.6.4. Checking and adjusting the brake releasing pressure
6.6.5. Checking and adjusting the steering pressure
6.6.6. Working hydraulics checking and adjusting the MP pressure
6.6.7. Checking and adjusting the scraper pressure
6.6.8. Checking and adjusting the conveyor belt pressure
6.6.9. Checking and adjusting the hydraulic breaker pressure
6.6.10. Checking and adjusting the maximum pressure of the travel pump
6.7. Inspection and maintenance work
6.7.1. Maintenance Table
6.7.2. Checks prior to start up
6.7.3. Every 250 operating hours
6.7.4. Every 500 operating hours
6.7.5. Every 1000 operating hours
6.7.6. Every 2000 operating hours
7. Machine assemblies
7.1. Engine
7.1.1. Diesel engine
7.2. Drive unit
7.2.1. Description
7.2.2. Repair
7.2.3. Inspection and maintenance work
7.3. Milling unit
7.3.1. Description
7.3.2. Repair
7.3.3. Inspection and maintenance work
7.4. Milling drum
7.4.1. Description
7.4.2. Repair
7.4.3. Inspection and maintenance work
7.5. Conveyor system
7.5.1. Description
7.5.2. Inspection and maintenance work
7.6. Water system
7.6.1. Description
7.6.2. Inspection and maintenance work
8. Troubleshooting
8.1. Preliminary remarks
8.2. Emergency procedures
8.2.1. Actuating the emergency stop switch
8.2.2. Disconnecting the battery
8.2.3. Towing the machine
8.3. Functional conditions
8.3.1. Functional conditions introduction
8.3.2. Functional conditions left side plate
8.3.3. Functional conditions right side plate
8.3.4. Functional conditions holddown
8.3.5. Functional conditions scraper
8.3.6. Functional conditions support wheel, rear left
8.3.7. Functional conditions support wheel, rear right
8.3.8. Functional conditions conveyor belt
8.3.9. Functional conditions milling
8.3.10. Functional conditions brake
8.4. Troubleshooting, electrical systems
8.4.1. Measuring method
8.4.2. Diagnostics concept
8.4.3. Understanding electric circuit diagrams
8.4.4. ESX, checking the electric power supply
8.4.5. Codes General Information
8.4.6. Error codes
8.4.7. BOMAG DTC fault code list
8.4.8. Query codes
8.5. Trouble shooting, hydraulics
8.5.1. Troubleshooting table for hydraulic components
8.5.2. Troubleshooting axial piston motors
8.5.3. Troubleshooting axial piston pumps
8.5.4. Insufficient hydraulic power
8.6. Trouble shooting, diesel engine
8.6.1. Starting the engine with jump leads
8.6.2. Bleed the fuel system
8.6.3. Engine malfunctions
8.6.4. Deutz DTC fault code list, EMR4
9. Special tools
9.1. Available special tools
9.1.1. Special tools, electrics
9.1.2. Special tools, hydraulic system
9.2. List of special tools
10. Index
11. Appendix
11.1. Appendices
11.2. A Circuit diagram 230
11.3. B Circuit diagram 269
11.4. C Wiring diagram 296
11.5. D Hydraulic diagram 264
11.6. E Hydraulic diagram 277
11.7. F Hydraulic diagram 343

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