Bomag BM 500-15 Cold Planer Service Manual 00891685

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Bomag BM 500-15 Cold Planer Service Manual 00891685

$30.00

Type Of Manual: Service Manual
Manual ID: 00891685
Format: PDF
Size: 54.9MB
Number of Pages: 1004
Serial Number:
101882031001 and up
101882011001 and up

Category: Bomag Service Manual PDF

Model List:
- BM 500-15 Cold Planer

1. Table of contents
2. General
2.1. Introduction
2.2. Concerning your safety
2.2.1. Basic prerequisites
2.2.2. Definition of responsible persons
2.2.3. Basic safety regulations for safe operation
2.2.4. Handling fuels and lubricants
2.2.5. Loading/transporting the machine
2.2.6. Startup procedure
2.2.7. Driving the machine, working operation
2.2.8. Refuelling
2.2.9. Emergency procedures
2.2.10. Maintenance work
2.2.11. Repair
2.2.12. Signage
2.3. Fuels and lubricants
2.3.1. Engine oil
2.3.2. Fuel
2.3.3. Coolant
2.3.4. Hydraulic oil
2.3.5. Gear oil ISO VG 220
2.3.6. Lubrication grease
2.3.7. Hightemperature lubrication grease
2.4. List of fuels and lubricants
2.5. Parking the machine in secured condition
3. Technical data
3.1. Noise and vibration data
3.1.1. Noise data
3.1.2. Vibration data
4. Overview of machine
4.1. Overview of electric system
4.2. Wiring
4.3. Overview of hydraulics
4.4. Overview of maintenance flaps and doors
5. Troubleshooting
5.1. Functional conditions
5.1.1. Functional conditions introduction
5.1.2. Functional conditions left side plate
5.1.3. Functional conditions right side plate
5.1.4. Functional conditions holddown
5.1.5. Functional conditions scraper
5.1.6. Functional conditions support wheel, rear left
5.1.7. Functional conditions support wheel, rear right
5.1.8. Functional conditions conveyor belt
5.1.9. Functional conditions milling
5.1.10. Functional conditions brake
5.2. Trouble shooting axial piston pumps
6. Electrics
6.1. Codes General Information
6.2. Error codes
6.2.1. Error code lists
6.3. Query codes
6.3.1. Query code lists
6.4. Input Codes
6.4.1. Display, layout and operation
6.4.2. Resetting to factory settings
6.4.3. Calibration of surge currents for height adjustment
6.4.4. Switching the unit system over
6.4.5. Water tank functions
6.4.6. Activation of relay in automatic mode
6.4.7. Conveyor belt ON via double and single buttons
6.4.8. Driving against the closed brake
6.4.9. Speed droop monitoring / display
6.4.10. Viscous fan
6.4.11. Software version
6.4.12. Milling clutch switching processes
6.4.13. Reversing with the milling drum switched ON
6.4.14. Showing the hydraulic oil temperature
6.4.15. 3way milling stage selector switch
6.4.16. Showing stored faults
6.4.17. Showing saved faults with operating hours
6.4.18. Deleting the error log
6.5. Replacement of components
6.6. Block diagrams
7. Diesel engine
7.1. Diesel engine description
7.1.1. Lubrication oil circuit
7.1.2. Cooling circuit
7.1.3. Fuel system
7.1.4. Common Rail
7.1.5. Exhaust gas recirculation
7.1.6. Wastegate charge pressure controller
7.1.7. Engine faults
7.2. Engine electrics
7.2.1. EMR3 system components
7.2.2. Pin assignment of engine control
7.2.3. Rotary speed sensor for camshaft, B114
7.2.4. Crankshaft speed sensor, B130
7.2.5. Rail pressure sensor, B93
7.2.6. Fuel pressure sensor, B145
7.2.7. Fuel Control Unit Y137
7.2.8. Injectors, Y147, Y149, Y169 and Y170
7.2.9. Oil pressure sensor, B88
7.2.10. Charge air temperature/charge pressure sensor, B133
7.2.11. EMRcoolant temperature sensor, B113
7.2.12. Glow plugs, R81R84
7.2.13. Sensor for water in fuel, B124
7.2.14. Air filter vacuum switch, B03
7.2.15. Float switch, coolant tank, B55
7.2.16. Diagnostics interface
7.2.17. Diagnose with Serdia
7.2.18. Diagnostics with CANbus
7.2.19. Deutz DTC error code list, EMR3
7.2.20. Removing and installing the electric starter
7.3. Inspection and maintenance work
7.3.1. Maintenance Table
7.3.2. Checks prior to start up
7.3.3. Every 250 operating hours
7.3.4. Every 500 operating hours
7.3.5. Every 1000 operating hours
7.3.6. Every 2000 operating hours
7.3.7. Every 3000 operating hours
7.3.8. Every 6000 operating hours
7.3.9. As required
8. Hydraulic system
8.1. Component overview hydraulics
8.2. Description of components
8.3. Repairs
8.3.1. Changing gear pumps on auxiliary drive of diesel engine
8.4. Inspection and maintenance work
8.4.1. Maintenance Table
8.4.2. Checks prior to start up
8.4.3. Every 250 operating hours
8.4.4. Every 500 operating hours
8.4.5. Every 1000 operating hours
8.4.6. Every 2000 operating hours
9. Assembly groups
9.1. Drive unit
9.1.1. Description
9.1.2. Repair
9.2. Milling drum
9.2.1. Description
9.2.2. Repair
9.3. Milling housing
10. Tests and adjustments
10.1. Special tools, hydraulic system
10.1.1. Special tools, tests and adjustments
10.1.2. Special tools for flushing
10.2. Checking and adjusting the levelling
10.3. Checking and adjusting the roof adjustment
10.4. Checking and adjusting the clutch operating pressure
10.5. Checking and adjusting the brake releasing pressure
10.6. Checking and adjusting the steering pressure
10.7. Working hydraulics Checking and adjusting the pressure MP
10.8. Checking and adjusting the scraper pressure
10.9. Checking and adjusting the conveyor belt pressure
10.10. Checking and adjusting the hydraulic breaker pressure
10.11. Checking and adjusting the maximum pressure of the travel pump
11. Special tools
11.1. Special tools, electrics
11.2. Special tools, hydraulic system
11.2.1. Special tools, tests and adjustments
11.2.2. Special tools for flushing
11.3. List of special tools
12. Index
13. Appendix
13.1. Appendices
13.2. A Circuit diagram 72
13.3. B Circuit diagram 77
13.4. C Circuit diagram 84
13.5. D Circuit diagram 98
13.6. E Circuit diagram 108
13.7. F Circuit diagram 163
13.8. G Wiring diagram 268
13.9. H Circuit diagram 295
13.10. I Hydraulic diagram 343

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