Yanmar 3JH4E, 4JH4AE, 4JH4-TE, 4JH4-HTE Operation Manual 0AJH4-G00103

Yanmar 3JH4E, 4JH4AE, 4JH4-TE, 4JH4-HTE Operation Manual 0AJH4-G00103 - Image 2

Yanmar 3JH4E, 4JH4AE, 4JH4-TE, 4JH4-HTE Operation Manual 0AJH4-G00103 - Image 3

Yanmar 3JH4E, 4JH4AE, 4JH4-TE, 4JH4-HTE Operation Manual 0AJH4-G00103 - Image 4

Yanmar 3JH4E, 4JH4AE, 4JH4-TE, 4JH4-HTE Operation Manual 0AJH4-G00103 - Image 5

yanmar 3jh4e 4jh4ae 4jh4 te 4jh4 hte operation manual 0ajh4 g00103 2

yanmar 3jh4e 4jh4ae 4jh4 te 4jh4 hte operation manual 0ajh4 g00103 3

Yanmar 3JH4E, 4JH4AE, 4JH4-TE, 4JH4-HTE Operation Manual 0AJH4-G00103

$20.00

Type Of Manual: Operation Manual
Manual ID: 0AJH4-G00103
Number of Pages: 158
Size: 16.0MB
Format: PDF

Category: Yanmar Operator Manual PDF

Model List:
- 3JH4E, 4JH4AE, 4JH4-TE, 4JH4-HTE

1. Table of Contents
2. Introduction
2.1. Record of Ownership
2.2. Safety Precautions
2.2.1. General Information
2.2.2. Before You Operate
2.2.3. During Operation and Maintenance
2.3. Location of Safety Decals
3. Product Overview
3.1. Yanmar JH4 Features and Applications
3.1.1. New Engine Break-In
3.2. Component Identification
3.2.1. Service Side – 3JH4E
3.2.2. Non-Service Side – 3JH4E
3.2.3. Service Side – 4JH4AE
3.2.4. Non-Service Side – 4JH4AE
3.2.5. Service Side – 4JH4-TE
3.2.6. Non-Service Side – 4JH4-TE
3.2.7. Service Side – 4JH4-HTE
3.2.8. Non-Service Side – 4JH4-HTE
3.3. Nameplates
3.4. Function of Major Components
3.5. Control Equipment
3.5.1. Instrument Panel (Optional)
3.5.1.1. Equipment and Functions
3.5.1.2. Key Switch
3.5.1.3. Indicators and Alarms (Optional)
3.5.2. Single Lever Remote Control Handle
4. Before You Operate
4.1. Diesel Fuel
4.1.1. Diesel Fuel Specifications
4.1.1.1. Bio-Diesel Fuels
4.1.1.1.1. B5 diesel fuels must meet certain specifications
4.1.1.1.2. Precautions and concerns regarding the use of bio-fuels
4.1.1.2. Additional Technical Fuel Requirements
4.1.1.3. Handling of Diesel Fuel
4.1.1.4. Fuel Tank (Optional)
4.1.1.5. Fuel System – 3JH4E, 4JH4-TE and 4JH4-HTE
4.1.1.6. Fuel System – 4JH4AE
4.1.2. Filling the Fuel Tank
4.1.2.1. Before filling fuel tank for the first time
4.1.2.2. To fill the fuel tank
4.1.3. Bleeding the Fuel System
4.1.3.1. Bleeding the Fuel System – 3JH4E
4.1.3.2. Bleeding the Fuel System – 4JH4AE
4.1.3.3. Bleeding the Fuel System – 4JH4-TE and 4JH4-HTE
4.2. Engine Oil
4.2.1. Engine Oil Specifications
4.2.1.1. Service Categories
4.2.1.2. Handling Engine Oil
4.2.2. Engine Oil Viscosity
4.2.3. Checking the Engine Oil
4.2.4. Adding Engine Oil
4.3. Marine Gear or Sail Drive Oil
4.3.1. Marine Gear Oil Specifications
4.3.2. Sail Drive Oil Specifications
4.3.3. Checking Marine Gear Oil
4.3.4. Adding Marine Gear Oil
4.3.5. Checking and Adding Sail Drive Oil
4.4. Engine Coolant
4.4.1. Engine Coolant Specifications
4.4.2. Coolant (Closed Cooling System)
4.4.3. Checking and Adding Coolant
4.4.3.1. H4-TE
4.4.3.2. H4-HTE
4.5. Cranking the Engine
5. Engine Operation
5.1. Starting the Engine
5.1.1. Before Starting the Engine
5.1.2. To Start the Engine
5.1.3. If the Engine Fails to Start
5.1.3.1. Air Bleeding the Fuel System After Starting Failure
5.1.4. Starting at Low Temperatures
5.1.4.1. Starting with Air Heater (if equipped)
5.1.5. After the Engine has Started
5.2. Remote Control Handle Operation
5.2.1. Acceleration and Deceleration
5.2.2. Shifting the Engine
5.2.3. Switching to Trolling (KMH4A only)
5.3. Cautions During Operation
5.4. Shutting Down the Engine
5.4.1. Normal Shutdown
5.4.2. Emergency Shutdown
5.5. Checking the Engine After Operation
6. Periodic Maintenance
6.1. Safety Precautions
6.2. Precautions
6.2.1. The Importance of Periodic Maintenance
6.2.2. Performing Periodic Maintenance
6.2.3. The Importance of Daily Checks
6.2.4. Keep a Log of Engine Hours and Daily Checks
6.2.5. Yanmar Replacement Parts
6.2.6. Tools Required
6.2.7. Ask Your Authorized Yanmar Marine Dealer or Distributor for Help
6.2.8. Tightening Fasteners
6.3. EPA Maintenance Requirements
6.3.1. EPA Requirements for USA and Other Applicable Countries
6.3.2. EPA Requirements
6.3.3. Conditions to Ensure Compliance with EPA Emission Standards
6.3.4. Inspection and Maintenance
6.4. Periodic Maintenance Schedule
6.4.1. Inspection and Maintenance of EPA Emission-Related Parts
6.4.1.1. Inspection and Maintenance of EPA Emission-Related Parts for Non-Road and CI Marine Engines
6.5. Periodic Maintenance Procedures
6.5.1. Daily Checks
6.5.1.1. Visual Checks
6.5.1.2. Check Diesel Fuel, Engine Oil and Engine Coolant Levels
6.5.1.3. Checking and Refilling Marine Gear Oil
6.5.1.4. Checking the Battery Electrolyte Level
6.5.1.5. Checking the Alternator Belt
6.5.1.6. Checking the Remote Control Handle
6.5.1.7. Checking the Alarm Indicators
6.5.1.8. Preparing Fuel, Oil, and Coolant in Reserve
6.5.2. After Initial 50 Hours of Operation
6.5.2.1. Draining the Fuel Tank
6.5.2.2. Changing the Engine Oil and Replacing the Engine Oil Filter Element
6.5.2.3. Replace the Marine Gear Oil Filter (if equipped) and Change the Marine Gear Oil
6.5.2.4. Checking and Adjusting the Alternator V-Belt Tension
6.5.2.5. Inspecting and Adjusting Intake / Exhaust Valve Clearance
6.5.2.6. Checking and Adjusting Remote Control Cables
6.5.2.6.1. Adjusting Engine Speed Remote Control Cable
6.5.2.6.2. Adjusting Clutch Remote Control Cable
6.5.2.6.3. Adjusting Trolling Remote Control Handle – If Equipped
6.5.2.7. Adjusting Propeller Shaft Alignment
6.5.3. Every 50 Hours of Operation
6.5.3.1. Draining Fuel Filter / Water Separator
6.5.3.1.1. H4E and 4JH4AE (attach to hull)
6.5.3.1.2. H4-TE and 4JH4-HTE
6.5.3.2. Checking the Battery Electrolyte Level (serviceable batteries only)
6.5.4. Every 250 Hours of Operation
6.5.4.1. Draining the Fuel Tank
6.5.4.2. Replacing the Fuel Filter Element
6.5.4.2.1. H4E / 4JH4AE
6.5.4.2.2. H4-TE / 4JH4-HTE
6.5.4.3. Changing the Engine Oil and Replacing the Engine Oil Filter Element
6.5.4.4. Changing the Marine Gear Oil and Replacing the Marine Gear Oil Filter Element (if equipped)
6.5.4.5. Checking or Replacing Seawater Pump Impeller
6.5.4.5.1. Replacing the Seawater Pump Impeller
6.5.4.6. Replacing Coolant
6.5.4.7. Cleaning the Intake Silencer (Air Cleaner) Element
6.5.4.8. Cleaning Exhaust / Water Mixing Elbow
6.5.4.9. Cleaning the Turbocharger (if equipped)
6.5.4.10. Adjusting the Alternator V-Belt Tension
6.5.4.11. Checking the Wiring Connectors
6.5.4.12. Tightening All Major Nuts and Bolts
6.5.5. Every 500 Hours of Operation
6.5.5.1. Replacing Exhaust / Water Mixing Elbow
6.5.5.2. Replacing Rubber Hoses
6.5.6. Every 1000 Hours of Operation
6.5.6.1. Checking the Fuel Injection Timing
6.5.6.2. Checking the Fuel Injector Spray Pattern
6.5.6.3. Replacing the Seawater Pump Impeller
6.5.6.4. Clean and Check the Seawater Passages
6.5.6.5. Check Diaphragm Assembly (3JH4E / 4JH4AE only)
6.5.6.6. Replacing the Alternator V-Belt
6.5.6.7. Adjusting Intake / Exhaust Valve Clearance
6.5.6.8. Checking the Remote Control Cable Operation
6.5.6.9. Adjusting the Propeller Shaft Alignment
7. Troubleshooting
7.1. Troubleshooting After Starting
7.2. Troubleshooting Information
7.3. Troubleshooting Chart
8. Long-Term Storage
8.1. Prepare Engine for Long-Term Storage
8.2. Drain Seawater Cooling System
8.3. Returning the Engine to Service
9. Specifications
9.1. Principal Engine Specifications
9.1.1. H4E Engine Specifications
9.1.2. H4E Marine Gear Specifications
9.1.3. H4AE Engine Specifications
9.1.3.1. H4AE Specifications (Continued)
9.1.4. H4AE Marine Gear or Sail Drive Specifications
9.1.5. H4-TE Engine Specifications
9.1.6. H4-HTE Engine Specifications
9.1.7. H4-TE and 4JH4-HTE Marine Gear or Sail Drive Specifications
10. System Diagrams
10.1. Piping Diagrams
10.2. Wiring Diagrams
11. EPA Warranty USA Only
11.1. Yanmar Co., Ltd. Limited Emission Control System Warranty – USA Only
11.1.1. Your Warranty Rights and Obligations
11.1.2. Warranty Period
11.1.3. Warranty Coverage
11.1.4. Exclusions
11.1.5. Owners Responsibility
11.1.6. Customer Assistance
12. Emission System Warranty
12.1. Non-Road Emission System Warranty
12.1.1. Yanmar Co., Ltd. Limited Emission Control System Warranty – USA Only
12.1.1.1. Your Warranty Rights and Obligations
12.1.1.2. California
12.1.1.3. Manufacturerʼs Warranty Period
12.1.1.4. Warranty Coverage
12.1.1.5. Warranted Parts
12.1.1.6. Exclusions
12.1.1.7. Ownerʼs Warranty Responsibilities
12.1.1.8. Customer Assistance
12.1.2. Maintenance Log

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