Vibromax 253, 263 Tandem Roller Service Manual SM60001

Vibromax 253, 263 Tandem Roller Service Manual SM60001 - Image 2

Vibromax 253, 263 Tandem Roller Service Manual SM60001 - Image 3

Vibromax 253, 263 Tandem Roller Service Manual SM60001 - Image 4

Vibromax 253, 263 Tandem Roller Service Manual SM60001 - Image 5

vibromax 253 263 tandem roller service manual sm60001 2

vibromax 253 263 tandem roller service manual sm60001 3

Vibromax 253, 263 Tandem Roller Service Manual SM60001

$30.00

Type Of Manual: Service Manual
ManualID: SM60001
Number of Pages: 174
Size: 4.2MB
Format: PDF

Category: Vibromax Service Manual PDF

Model List:
- 253, 263 Tandem Roller

1. SECTION ONE
2. GENERAL INFORMATION …………………………………………. 9
3. MACHINE DESCRIPTION …………………………………………………………….11
4. SERIAL NUMBERS…………………………………………………………………………… 13
5. IDENTIFYING MACHINE COMPONENTS …………………………………………… 14
6. SAFETY, GENERAL ……………………………………………………………………15
7. SPARK ARRESTER………………………………………………………………………….. 15
8. SAFETY, PERSONAL…………………………………………………………………. 15
9. SAFETY, MACHINE OPERATION …………………………………………………16
10. SAFETY, MAINTENANCE ……………………………………………………………..7
11. GENERAL INFORMATION ………………………………………………………….. 20
12. CLEANING………………………………………………………………………………………. 20
13. INSPECTION ……………………………………………………………………………………20
14. BEARINGS ……………………………………………………………………………………….20
15. NEEDLE BEARINGS ………………………………………………………………………… 20
16. GEARS……………………………………………………………………………………………..20
17. OIL SEALS, O-RINGS, and GASKETS ……………………………………………………20
18. SHAFTS ………………………………………………………………………………………….. 20
19. SERVICE PARTS ………………………………………………………………………………20
20. LUBRICATION ………………………………………………………………………………….20
21. STANDARD TORQUE DATA ………………………………………………………. 21
22. METRIC-USA CONVERSIONS …………………………………………………….. 22
23. MACHINE SPECIFICATIONS ………………………………………………………. 23
24. FLUID SPECIFICATIONS …………………………………………………………….25
25. DIESEL FUEL SPECIFICATION…………………………………………………… 26
26. ENGINE OIL SPECIFICATION ……………………………………………………..27
27. SECTION TWO
28. ENGINE RandI ……………………………………………………………. 29
29. ENGINE REMOVAL and INSTALLATION ………………………………………… 31
30. ENGINE REMOVAL …………………………………………………………………………. 32
31. ENGINE OVERHAUL ……………………………………………………………………….. 32
32. INSTALLATION ……………………………………………………………………………….. 33
33. SECTION THREE
34. ELECTRICAL SYSTEMS………………………………………….. 35
35. ELECTRICAL INFORMATION……………………………………………………… 36
36. RELAY LOCATION CHART ………………………………………………………… 37
37. FUSE LOCATION CHART…………………………………………………………… 37
38. UNDERSTANDING ELECTRICAL SCHEMATICS………………………….. 39
39. UNDERSTANDING RELAYS ……………………………………………………….. 41
40. VIBROMAX RELAYS………………………………………………………………………… 43
41. EMERGENCY STOP CIRCUIT …………………………………………………….. 45
42. STARTER- CHARGING CIRCUIT…………………………………………………. 47
43. UNDERSTANDING BATTERIES ………………………………………………….. 47
44. BATTERY DIAGNOSTICS ………………………………………………………………… 48
45. UNDERSTANDING ALTERNATORS ……………………………………………. 49
46. CHARGING SYSTEM DIAGNOSTICS ………………………………………………… 50
47. VOLTAGE CHECKS AT ALTERNATOR …………………………………………….. 51
48. SYSTEM LEAKAGE …………………………………………………………………………. 51
49. CIRCUIT WIRING TEST…………………………………………………………………….. 51
50. MEASURING ALTERNATOR OUTPUT ……………………………………………….. 52
51. UNDERSTANDING STARTERS ………………………………………………………… 52
52. STARTER SOLENOID ……………………………………………………………………… 53
53. STARTER SYSTEM DIAGNOSTICS …………………………………………….. 53
54. SOLENOID CIRCUIT TEST ………………………………………………………………. 53
55. STARTER CIRCUIT WIRING TEST ……………………………………………………. 54
56. STARTER MOTOR TEST……………………………………………………………………55
57. NEUTRAL SWITCH CIRCUIT ………………………………………………………. 57
58. INSTRUMENTATION PANEL ………………………………………………………. 59
59. PARKING BRAKE CIRCUIT ………………………………………………………… 61
60. VIBRATION CONTROL CIRCUIT…………………………………………………. 61
61. SPRINKLER CIRCUIT…………………………………………………………………. 63
62. ACCESSORY SOCKETS…………………………………………………………….. 63
63. LIGHTING CIRCUIT ……………………………………………………………………. 65
64. HAZARD- DIRECTIONAL CIRCUIT………………………………………………. 65
65. BACK-UP ALARM ……………………………………………………………………… 66
66. WIRE HARNESS 7130-02015 ………………………………………………………. 68
67. WIRE HARNESS 7130-02055 ………………………………………………………. 71
68. ELECTRICAL SCHEMATICS ………………………………………………………. 75
69. SECTION FOUR
70. HYDRAULIC SYSTEMS……………………………………………. 81
71. PROPULSION SYSTEM ……………………………………………………………… 83
72. PROPULSION SYSTEM DIAGNOSTICS ………………………………………. 83
73. INTERNAL LEAKAGE ………………………………………………………………………..83
74. PUMP SERVO CONTROL…………………………………………………………………. 84
75. VIBRATION SYSTEM …………………………………………………………………. 87
76. VIBRATION SYSTEM DIAGNOSTICS …………………………………………..88
77. VIBRATION FREQUENCY ………………………………………………………………… 88
78. STEERING SYSTEM…………………………………………………………………… 91
79. STEERING SYSTEM DIAGNOSTICS……………………………………………. 91
80. HYDRAULIC RESERVOIR ……………………………………………………………92
81. HYDRAULIC OIL FILTER ……………………………………………………………. 93
82. HYDRAULIC OIL RESERVOIR ……………………………………………………. 93
83. PARKING BRAKES ……………………………………………………………………. 95
84. PARKING BRAKE DIAGNOSTICS ………………………………………………. 95
85. HYDRAULIC TEST PORTS …………………………………………………………. 96
86. HYDRAULIC SCHEMATIC ………………………………………………………….. 97
87. HYDRAULIC COMPONENTS ………………………………………………………. 99
88. POCLAIN MC05 PROPULSION MOTOR …………………………………….. 100
89. SAUER-SUNDSTRAND SERIES 42 PROPULSION PUMP ……………. 103
90. SECTION FIVE
91. DRUM DRIVE ………………………………………………………… 107
92. DRUM ASSEMBLY DRAWING ………………………………………………….. 111
93. DRUM REMOVAL …………………………………………………………………….. 115
94. DRIVE MOTOR REMOVAL ………………………………………………………… 115
95. DRIVE MOTOR REPAIR……………………………………………………………. 117
96. DRIVE MOTOR INSTALLATION ………………………………………………… 117
97. DRUM DRIVE BEARING REMOVAL ………………………………………….. 117
98. DRUM BEARING INSTALLATION ……………………………………………… 119
99. DRUM INSTALLATION ……………………………………………………………… 119
100. SECTION SIX
101. PARKING BRAKE SYSTEM ……………………………………. 121
102. PARK BRAKE TESTING …………………………………………………………… 123
103. BRAKE RELEASE FOR TOWING………………………………………………. 123
104. BRAKE REPAIRS …………………………………………………………………….. 125
105. BRAKE DISASSEMBLY ……………………………………………………………………125
106. BRAKE ASSEMBLY …………………………………………………………………………125
107. SECTION SEVEN
108. VIBRATORY SYSTEM ……………………………………………. 127
109. VIBRATORY SHAFT REMOVAL………………………………………………… 133
110. VIBRATORY SHAFT INSTALLATION …………………………………………135
111. SECTION EIGHT
112. STEERING SYSTEM ………………………………………………. 137
113. ARTICULATION JOINTS …………………………………………………………… 139
114. ARTICULATION PARTS……………………………………………………………. 140
115. HORIZONTAL PIVOT DISASSEMBLY………………………………………………. 143
116. STEERING PIVOT DISASSEMBLY…………………………………………………… 143
117. STEERING PIVOT ASSEMBLY …………………………………………………………145
118. HORIZONTAL PIVOT INSTALLATION ……………………………………………….145
119. STEERING CYLINDER ……………………………………………………………… 146
120. SECTION NINE
121. CHASSIS ………………………………………………………………. 147
122. FRAME …………………………………………………………………………………….149
123. PANELS …………………………………………………………………………………..150
124. OPERATOR PLATFORM…………………………………………………………… 151
125. WATER TANK …………………………………………………………………………..152
126. WATER TANK COATING …………………………………………………………..153
127. INERTOL POXITAR …………………………………………………………………………153
128. ROLL OVER PROTECTIVE STRUCTURE (ROPS) ………………………. 154
129. ROPS MAINTENANCE …………………………………………………………………… 155
130. ROPS DAMAGE …………………………………………………………………………….. 155
131. ROPS BOLT TORQUE ……………………………………………………………………. 155
132. SUN ROOF ………………………………………………………………………………. 156
133. SECTION TEN
134. ATTACHMENTS ……………………………………………………. 157
135. WATER SPRINKLER SYSTEM ………………………………………………….. 158
136. SPRINKLER FUNCTION…………………………………………………………………. 159
137. STORAGE PREPARATION …………………………………………………………….. 159
138. DRUM SCRAPERS …………………………………………………………………… 160
139. SCRAPER ADJUSTMENT ………………………………………………………………. 161
140. LIGHT KIT 87130-20120 ……………………………………………………………. 162
141. LIGHT KIT INSTALLATION ……………………………………………………………… 163
142. SPOTLIGHT KIT 87130-20100 …………………………………………………… 164
143. SPOTLIGHT INSTALLATION …………………………………………………………… 165
144. BACK UP ALARM KIT 87130-20200 …………………………………………… 166
145. ALARM INSTALLATION ………………………………………………………………….. 167

Rate this product