Vibromax 405, 605, 606 Single Drum Roller Service Manual SM85005

Vibromax 405, 605, 606 Single Drum Roller Service Manual SM85005 - Image 2

Vibromax 405, 605, 606 Single Drum Roller Service Manual SM85005 - Image 3

Vibromax 405, 605, 606 Single Drum Roller Service Manual SM85005 - Image 4

Vibromax 405, 605, 606 Single Drum Roller Service Manual SM85005 - Image 5

vibromax 405 605 606 single drum roller service manual sm85005 2

vibromax 405 605 606 single drum roller service manual sm85005 3

Vibromax 405, 605, 606 Single Drum Roller Service Manual SM85005

$30.00

Type Of Manual: Service Manual
ManualID: SM85005
Number of Pages: 302
Size: 9.1MB
Format: PDF

Category: Vibromax Service Manual PDF

Model List:
- 405, 605, 606 Single Drum Roller

1. SECTION ONE
2. GENERAL INFORMATION …………………………………………………….. 1 – 1
3. MACHINE DESCRIPTION…………………………………………………………………… 1 – 3
4. SERIAL NUMBERS ……………………………………………………………………………. 1 – 5
5. IDENTIFYING MACHINE COMPONENTS …………………………………………….. 1 – 6
6. FLUID SPECIFICATIONS – 405 ……………………………………………………………. 1 – 8
7. FLUID SPECIFICATIONS – 605……………………………………………………………. 1 – 9
8. MACHINE SPECIFICATIONS …………………………………………………………….. 1 – 10
9. Model 405 ………………………………………………………………………………….. 1 – 11
10. Model 605 …………………………………………………………………………………… 1 – 13
11. Model 606 …………………………………………………………………………………… 1 – 15
12. STANDARD TORQUE DATA ……………………………………………………………… 1 – 16
13. DIESEL FUEL SPECIFICATION…………………………………………………………. 1 – 18
14. ENGINE OIL SPECIFICATION…………………………………………………………… 1 – 19
15. SAFETY, GENERAL …………………………………………………………………………. 1 – 20
16. SPARK ARRESTER …………………………………………………………………………. 1 – 20
17. SAFETY, PERSONAL ……………………………………………………………………….. 1 – 21
18. SAFETY, MACHINE OPERATION ……………………………………………………… 1 – 22
19. SAFETY, MAINTENANCE …………………………………………………………………. 1 – 25
20. SAFETY, DECALS ……………………………………………………………………………. 1 – 26
21. SECTION TWO
22. ENGINE………………………………………………………………………………… 2 – 1
23. ENGINE DATA …………………………………………………………………………………… 2 – 2
24. CUMMINS ENGINE WARRANTY …………………………………………………………. 2 – 3
25. ENGINE REMOVAL……………………………………………………………………………. 2 – 4
26. SECTION THREE
27. ELECTRICAL ………………………………………………………………………… 3 – 1
28. GENERAL INFORMATION ………………………………………………………………….. 3 – 2
29. FUSE LOCATION ………………………………………………………………………………. 3 – 3
30. RELAY LOCATION …………………………………………………………………………….. 3 – 3
31. INSTRUMENT PANEL ………………………………………………………………………… 3 – 4
32. UNDERSTANDING ELECTRICAL SCHEMATICS ………………………………….. 3 – 7
33. UNDERSTANDING RELAYS ……………………………………………………………….. 3 – 9
34. VIBROMAX RELAYS ……………………………………………………………………. 3 – 11
35. STARTER-CHARGING CIRCUIT ……………………………………………………….. 3 – 13
36. UNDERSTANDING BATTERIES………………………………………………………… 3 – 13
37. BATTERY DIAGNOSTICS ……………………………………………………………. 3 – 14
38. UNDERSTANDING ALTERNATORS ………………………………………………….. 3 – 15
39. CHARGING SYSTEM DIAGNOSTICS……………………………………………. 3 – 16
40. VOLTAGE CHECKS AT ALTERNATOR………………………………………… 3 – 17
41. SYSTEM LEAKAGE …………………………………………………………………….. 3 – 17
42. CIRCUIT WIRING TEST……………………………………………………………….. 3 – 17
43. MEASURING ALTERNATOR OUTPUT ………………………………………….. 3 – 18
44. UNDERSTANDING STARTERS…………………………………………………………. 3 – 18
45. STARTER SOLENOID …………………………………………………………………. 3 – 19
46. STARTER SYSTEM DIAGNOSTICS ……………………………………………… 3 – 19
47. SOLENOID CIRCUIT TEST ………………………………………………………….. 3 – 19
48. STARTER CIRCUIT WIRING TEST……………………………………………….. 3 – 20
49. STARTER MOTOR TEST ……………………………………………………………… 3 – 21
50. INSTRUMENTATION PANEL …………………………………………………………….. 3 – 23
51. EMERGENCY STOP SWITCH- BRAKE SWITCH…………………………………. 3 – 25
52. HIGH SPEED CIRCUIT …………………………………………………………………….. 3 – 27
53. VIBRATION CIRCUIT ………………………………………………………………………… 3 – 29
54. LIGHTING CIRCUIT ………………………………………………………………………….. 3 – 31
55. WORK LIGHTS, ACCESSORY PLUG, HEATER AND WIPERS ……………. 3 – 33
56. CAB WIRING …………………………………………………………………………………… 3 – 42
57. WIRE HARNESS 7241-80315 (0)……………………………………………………….. 3 – 43
58. WIRE CHART 7241-80315 (0) …………………………………………………………….. 3 – 48
59. 405 REAR HARNESS 7210-80510……………………………………………………… 3 – 52
60. WIRE CHART 7210-80510 ………………………………………………………………… 3 – 53
61. 605 REAR HARNESS 7221-80510 ……………………………………………………… 3 – 56
62. WIRE CHART 7221-80510 ………………………………………………………………… 3 – 57
63. SECTION FOUR
64. HYDRAULIC …………………………………………………………………………. 4 – 1
65. 405 HYD. COOLER LINES ………………………………………………………………….. 4 – 2
66. 605 HYD. COOLER LINES ………………………………………………………………….. 4 – 4
67. 405 HYD. DRAIN LINES……………………………………………………………………… 4 – 6
68. 605 HYD. DRAIN LINES ……………………………………………………………………… 4 – 8
69. 405 HYD. CHARGE SYSTEM ……………………………………………………………. 4 – 10
70. 605 HYD. CHARGE SYSTEM ……………………………………………………………. 4 – 12
71. 405 HYD. TEST STATION …………………………………………………………………. 4 – 14
72. 605 HYD. TEST STATION …………………………………………………………………. 4 – 15
73. HYDRAULIC TEST FITTINGS……………………………………………………………. 4 – 17
74. 405 PROPULSION SYSTEM ……………………………………………………………… 4 – 18
75. 605 PROPULSION SYSTEM……………………………………………………………… 4 – 20
76. PROPULSION SCHEMATIC ……………………………………………………………… 4 – 22
77. PROPULSION SYSTEM DIAGNOSTICS …………………………………………….. 4 – 24
78. INTERNAL LEAKAGE ………………………………………………………………….. 4 – 24
79. 405 VIBRATION SYSTEM…………………………………………………………………. 4 – 26
80. 605 VIBRATION SYSTEM…………………………………………………………………. 4 – 28
81. VIBRATION FREQUENCY ………………………………………………………………… 4 – 32
82. VIBRATION AMPLITUDE ………………………………………………………………….. 4 – 34
83. VIBRATORY SYSTEM DIAGNOSTICS ……………………………………………….. 4 – 35
84. 405 STEERING SYSTEM ………………………………………………………………….. 4 – 36
85. 605 STEERING SYSTEM ………………………………………………………………….. 4 – 38
86. STEERING SYSTEM SCHEMATIC…………………………………………………….. 4 – 40
87. 405 PARKING BRAKE SYSTEM ………………………………………………………… 4 – 41
88. 605 PARKING BRAKE SYSTEM ………………………………………………………… 4 – 43
89. PARKING BRAKE SCHEMATIC …………………………………………………………. 4 – 45
90. TOWING YOUR MACHINE ……………………………………………………………….. 4 – 46
91. TOWING PROCEDURE ……………………………………………………………………. 4 – 47
92. 405 DIFFERENTIAL LOCK SYSTEM ………………………………………………….. 4 – 48
93. 605 DIFFERENTIAL LOCK SYSTEM ………………………………………………….. 4 – 50
94. DIFFERENTIAL LOCK SCHEMATIC…………………………………………………… 4 – 52
95. 405 HYDRAULIC COMPONENTS………………………………………………………. 4 – 53
96. 405 HYDRAULIC SCHEMATIC …………………………………………………………… 4 – 54
97. 605 HYDRAULIC COMPONENTS ………………………………………………………. 4 – 55
98. 605 HYDRAULIC SCHEMATIC ………………………………………………………….. 4 – 56
99. SECTION FIVE
100. POWER TRAIN ……………………………………………………………………… 5 – 1
101. GENERAL INFORMATION…………………………………………………………………… 5 – 2
102. OPERATION ……………………………………………………………………………………… 5 – 3
103. 405 SPETH AXLE ………………………………………………………………………………. 5 – 4
104. 405 DIFFERENTIAL GEARS……………………………………………………………….. 5 – 5
105. 405 INTERMEDIATE GEARS………………………………………………………………. 5 – 5
106. 405 AXLE PLANETARY ………………………………………………………………………. 5 – 6
107. 605 SPETH AXLE………………………………………………………………………………. 5 – 7
108. 605-606 AXLE REPAIRS …………………………………………………………………….. 5 – 7
109. REAR AXLE REMOVAL ……………………………………………………………………… 5 – 8
110. REAR AXLE INSTALLATION ………………………………………………………………. 5 – 9
111. AXLE TUBE DISASSEMBLY ……………………………………………………………… 5 – 10
112. PLANETARY & TUBE DISSASSEMBLY ……………………………………………… 5 – 12
113. PLANETARY & TUBE ASSEMBLY…………………………………………………….. 5 – 14
114. 605 INTERMEDIATE GEARS …………………………………………………………….. 5 – 16
115. INTERMEDIATE GEAR DISASSEMBLY ……………………………………………… 5 – 18
116. INTERMEDIATE GEAR ASSEMBLY …………………………………………………… 5 – 20
117. 605 DIFFERENTIAL GEARS ……………………………………………………………… 5 – 28
118. 405 DRUM ASSEMBLY …………………………………………………………………….. 5 – 29
119. 605 DRUM ASSEMBLY …………………………………………………………………….. 5 – 35
120. DRUM REMOVAL…………………………………………………………………………….. 5 – 40
121. DRUM INSTALLATION ……………………………………………………………………… 5 – 40
122. RIGHT SIDE BEARING COVER…………………………………………………………. 5 – 41
123. DRUM DRIVE BEARING REMOVAL…………………………………………………… 5 – 41
124. DRUM DRIVE BEARING ASSEMBLY …………………………………………………. 5 – 43
125. DRUM DRIVE MOTOR REPAIRS ………………………………………………………. 5 – 44
126. DRUM DRIVE GEARBOX ………………………………………………………………….. 5 – 45
127. GFT 17 T2-312 2 GEARBOX ……………………………………………………………… 5 – 47
128. SECTION SIX
129. PARKING BRAKE SYSTEM …………………………………………………… 6 – 1
130. 405 PARKING BRAKE SYSTEM ………………………………………………………….. 6 – 2
131. 605 PARKING BRAKE SYSTEM ………………………………………………………….. 6 – 4
132. PARKING BRAKE SCHEMATIC…………………………………………………………… 6 – 6
133. TOWING YOUR MACHINE …………………………………………………………………. 6 – 7
134. TOWING PROCEDURE ……………………………………………………………………… 6 – 8
135. 405 AXLE BRAKE………………………………………………………………………………. 6 – 9
136. 405 AXLE BRAKE PARTS LIST …………………………………………………….. 6 – 11
137. 605 AXLE BRAKE …………………………………………………………………………….. 6 – 12
138. 605 AXLE BRAKE PARTS LIST…………………………………………………….. 6 – 14
139. SECTION SEVEN
140. VIBRATION SYSTEM …………………………………………………………….. 7 – 1
141. LIFTING DEVICE ……………………………………………………………………………….. 7 – 2
142. DRUM EXCITER SHAFT …………………………………………………………………….. 7 – 3
143. 405 VIBRATION SYSTEM …………………………………………………………………… 7 – 4
144. 605 VIBRATION SYSTEM…………………………………………………………………… 7 – 6
145. VIBRATION FREQUENCY ………………………………………………………………… 7 – 10
146. VIBRATION AMPLITUDE …………………………………………………………………… 7 – 11
147. VIBRATORY SYSTEM DIAGNOSTICS ……………………………………………….. 7 – 12
148. 405 DRUM DRAWING………………………………………………………………………. 7 – 13
149. 405 DRUM – LEFT SIDE ……………………………………………………………………. 7 – 14
150. 405 DRUM – RIGHT SIDE ………………………………………………………………….. 7 – 17
151. 605-606 DRUM DRAWING ………………………………………………………………… 7 – 21
152. 605 DRUM – LEFT SIDE ……………………………………………………………………. 7 – 22
153. 605 DRUM – RIGHT SIDE………………………………………………………………….. 7 – 25
154. DRUM REMOVAL …………………………………………………………………………….. 7 – 28
155. DRUM INSTALLATION……………………………………………………………………… 7 – 28
156. RIGHT SIDE BEARING COVER …………………………………………………………. 7 – 29
157. EXCITER BEARING REMOVAL …………………………………………………………. 7 – 30
158. EXCITER BEARING ASSEMBLY ……………………………………………………….. 7 – 32
159. SECTION EIGHT
160. STEERING SYSTEM ……………………………………………………………… 8 – 1
161. 405 STEERING SYSTEM ……………………………………………………………………. 8 – 2
162. 605 STEERING SYSTEM ……………………………………………………………………. 8 – 4
163. STEERING SYSTEM SCHEMATIC ………………………………………………………. 8 – 6
164. SPECIAL TOOLS……………………………………………………………………………….. 8 – 7
165. ARTICULATION JOINTS…………………………………………………………………….. 8 – 8
166. JOINT DISASSEMBLY ……………………………………………………………………… 8 – 10
167. JOINT ASSEMBLY …………………………………………………………………………… 8 – 14
168. STEERING CYLINDER ……………………………………………………………………… 8 – 17
169. SECTION NINE
170. CHASSIS ………………………………………………………………………………. 9 – 1
171. DRUM FRAME…………………………………………………………………………………… 9 – 2
172. 405 REAR FRAME ……………………………………………………………………………… 9 – 3
173. 605 REAR FRAME ……………………………………………………………………………… 9 – 4
174. 405 – 605 SUB-FRAME ……………………………………………………………………….. 9 – 5
175. HOOD ………………………………………………………………………………………………. 9 – 6
176. 605 OPERATOR PLATFORM ……………………………………………………………… 9 – 7
177. ROLLOVER PROTECTION STRUCTURE …………………………………………….. 9 – 8
178. SECTION TEN
179. ATTACHMENTS ………………………………………………………………….. 10 – 1
180. 405 LEVELING BLADE ……………………………………………………………………… 10 – 2
181. 605 LEVELING BLADE ……………………………………………………………………… 10 – 3
182. LEVELING BLADE SYSTEM SCHEMATIC ………………………………………….. 10 – 4
183. 405 BLADE SYSTEM LINES ……………………………………………………………… 10 – 5
184. 605 BLADE SYSTEM LINES……………………………………………………………… 10 – 6
185. BLADE SYSTEM PUMP ……………………………………………………………………. 10 – 7
186. BLADE SYSTEM VALVE 10 – 8
187. 405 BLADE VALVE LINKAGE ……………………………………………………………. 10 – 9
188. 605 BLADE VALVE LINKAGE ………………………………………………………….. 10 – 10
189. 605DA DUAL WATER TANK ……………………………………………………………. 10 – 11
190. 605DA DRUM SPRINKLER ……………………………………………………………… 10 – 12
191. 605DA TIRE SPRINKLER………………………………………………………………… 10 – 13
192. 605DA TIRE SCRAPER …………………………………………………………………… 10 – 14
193. 605DA DRUM SCRAPER ………………………………………………………………… 10 – 14
194. 605DA SPRINKLER CONTROL ……………………………………………………….. 10 – 15

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