Table of Content:
1 ELECTRONIC MANUALS
2 REVISIONS LIST
3 INTRODUCTION
4 CRANE SPECIFICATIONS
4.1 GENERAL SPECIFICATIONS
4.2 PERFORMANCE CHARACTERISTICS
4.3 POWER SOURCE
4.4 ROTATION SYSTEM
4.5 CYLINDER HOLDING VALVES
4.6 EXCESSIVE LOAD LIMIT SYSTEM (ELLS)
4.7 WINCH
4.8 HYDRAULIC SYSTEM
4.9 MINIMUM CHASSIS SPECIFICATIONS
4.10 GEOMETRIC CONFIGURATION
4.11 CAPACITY CHART
5 CRANE SPECIFICATIONS
5.1 MAJOR CRANE ASSEMBLIES
5.2 WELDMENT PART NUMBER LOCATIONS
5.3 GREASE ZERK LOCATIONS & LUBRICANT REQUIREMENTS
5.4 RECOMMENDED SPARE PARTS LIST
5.5 CONTROL VALVE TROUBLESHOOTING
5.6 RELAY BOARD OPERATION
5.7 FLIP-UP BOOM SHEAVE
5.8 WINCH TROUBLESHOOTING
5.9 ANTI TWO-BLOCKING DEVICE
5.10 Excessive Load Limit System (ELLS) TEST PROCEDURE
5.11 ELLS TROUBLESHOOTING PROCEDURE
6 REPLACEMENT PARTS
6.1 PARTS INFORMATION
6.2 BASE ASM (41715069)
6.3 GEAR ROTATOR (71056551)
6.4 MAST ASM (41715305)
6.5 LOWER BOOM ASM (41712180)
6.6 LOWER BOOM CYLINDER (3C126990)
6.7 EXT BOOM ASM (41707663)
6.8 EXT BOOM CYLINDER (3B309820)
6.9 LOCKING/HOLDING VALVE (73054900)
6.10 EXT BOOM W/ FLIP SHEAVE (41709440)
6.11 WINCH/CABLE/HOOK KIT (41712179)
6.12 WINCH/CABLE/HOOK KIT W/ FLIP SHEAVE (31712207)
6.13 WINCH (70570198)
6.14 CORD REEL ASM (51713168)
6.15 PROP’L RMT HANDLE ASM (51713182)
6.16 INSTALLATION KIT (93715067)
6.17 DECAL KIT (95715068)
6.18 OPTION-RESERVOIR (51709256)
6.19 OPTION-RESERVOIR 18 GAL-BULKHEAD (51707798)
6.20 OPTION-BOOM SUPPORT/RESERVOIR 20 GAL (51706910)
6.21 OPTION-BOOM SUPPORT (51708161)
6.22 OPTION-AUX OUTRIGGERS-PO/PD-7×5 (31712739)
6.23 OPTION-OUTRIGGER KIT-PO/PD-7×5 (31712731)
6.24 OPTION-AUX OUTRIGGERS-MO/PD-7×5 (31712740) (eff 9-03 – vb 51714813)
6.25 OPTION-AUX OUTRIGGERS-MO/PD-7×5 (31712740) (THRU 9-03 – VB 51705983)
6.26 OPTION-OUTRIGGER KIT-MO/PD-7×5 (31712732)
6.27 OPTION-AUX OUTRIGGERS-MO/CRANK DN-7×5 (31712741)
6.28 OPTION-OUTRIGGER KIT-MO/CRANK DN-7×5 (31712733)
6.29 OPTION-OUTRIGGER KIT-ELECTRIC PO/MD-7×5 (31712886)
6.30 OPTION-AUX OUTRIGGERS-MO/MD-7×5 (31712902)
6.31 CYLINDER-PWR DN (3B205010)
6.32 CYLINDER-PWR OUT (3B142860)
6.33 VALVEBANK ASM-2 SECTION (51705983)
6.34 VALVEBANK ASM-2 SECTION (51714813)
6.35 VALVEBANK ASM-3 SECTION OR – PO/PD (51714812)
6.36 VALVEBANK ASM-3 SECTION (51705984)
6.37 CONTROL KIT-RADIO RMT (90718833)
6.38 (EFFECTIVE 8/04)
6.39 CONTROL KIT-RADIO RMT (90715635-1)
6.40 (THROUGH 7/04)
6.41 CONTROL KIT-RADIO RMT (90715635-2) (THROUGH 7/04)
6.42 HANDLE ASM – RADIO REMOTE BACKUP (51716912) (EFF. 9/01)
6.43 HANDLE ASM-RADIO RMT (51715567) (THRU 9/01)
6.44 CABLE ASM-RADIO RMT BACKUP (73733374)
6.45 HYD KIT-RADIO RMT (91715633-1)
6.46 HYD KIT-RADIO RMT (91715633-2)
6.47 HYD KIT-RADIO RMT (91715633-3)
6.48 VALVEBANK-4 SECTION (73733383)
6.49 (THROUGH 8-04)
6.50 VALVEBANK-4 SECTION (73733932)
6.51 (EFFECTIVE 8-04)
6.52 WIRING HARNESS, RADIO REMOTE (77441101-1) (EFFECTIVE 8/04)
6.53 SCHEMATIC, RADIO REMOTE (77441101-2) (EFFECTIVE 8/04)
6.54 CIRCUIT CHART, RADIO REMOTE (77441101-3) (EFFECTIVE 8/04)
6.55 CABLE ASM, RADIO REMOTE (70733351-1) (THROUGH 7/04)
6.56 CABLE ASM (70733351-2) (THROUGH 7/04)
6.57 CABLE ASM (70733351-3) (THROUGH 7/04)
6.58 SCHEMATIC (99903131)
6.59 COUNTERBALANCE VALVE (73540035)
6.60 HYD KIT (91715652-1)
6.61 HYD KIT (91715652-2)
6.62 HYD KIT (91715652-3)
6.63 VALVEBANK (73733396)
6.64 CABLE ASM (70733394-1)
6.65 CABLE ASM (70733394-2)
6.66 RADIO RMT KIT (70733354-1)
6.67 RADIO RMT KIT (70733354-2)
6.68 CHASSIS WIRING HARNESS (99903340)
6.69 WIRE ROUTING, PROP REMOTE CONTROL (90713879)
6.70 ELECTRICAL SCHEMATIC, PROP REMOTE CONTROL (99900855)
7 GENERAL REFERENCE
7.1 INSPECTION CHECKLIST
7.2 WIRE ROPE INSPECTION
7.3 HOOK INSPECTION
7.4 HOLDING VALVE INSPECTION
7.5 ANTI-TWO BLOCKING DEVICE INSPECTION
7.6 TORQUE DATA CHART – DOMESTIC
7.7 TORQUE DATA CHART – METRIC
7.8 TURNTABLE BEARING FASTENER TIGHTENING SEQUENCE
7.9 TURNTABLE BEARING INSPECTION FOR REPLACEMENT
8 RADIO REMOTE INSTRUCTIONS
9 TELESCOPIC CRANE VOLUME 1
10 WARRANTY POLICY