Bomag BM 1000-30 Service Manual 00840200

Bomag BM 1000-30 Service Manual 00840200 - Image 2

Bomag BM 1000-30 Service Manual 00840200 - Image 3

Bomag BM 1000-30 Service Manual 00840200 - Image 4

Bomag BM 1000-30 Service Manual 00840200 - Image 5

bomag bm 1000 30 service manual 00840200 2

bomag bm 1000 30 service manual 00840200 3

Bomag BM 1000-30 Service Manual 00840200

$30.00

Type Of Manual: Service Manual
Manual ID: 00840200
Format: PDF
Size: 72.2MB
Number of Pages: 888
Serial Number:
821836551001 and up

Category: Bomag Service Manual PDF

Model List:
- BM 1000-30

1. Table of contents
2. General
2.1. Introduction
2.2. Concerning your safety
2.2.1. Handling fuels and lubricants
2.2.1.1. Preliminary remarks
2.2.1.2. Safety regulations and environmental protection regulations for handling diesel fuel
2.2.1.3. Safety regulations and environmental protection regulations for handling oil
2.2.1.4. Safety regulations and environmental protection regulations for handling hydraulic oil
2.2.1.5. Safety regulations and environmental protection regulations for handling coolants
2.2.1.6. Safety regulations and environmental protection regulations for handling battery acid
2.2.2. Parking the machine in secured condition
2.3. Fuels and lubricants
2.3.1. Engine oil
2.3.1.1. Oil quality
2.3.1.2. Oil viscosity
2.3.1.3. Oil change intervals
2.3.2. Fuel
2.3.2.1. Fuel quality
2.3.2.2. Winter fuel
2.3.2.3. Storage
2.3.3. Coolant
2.3.4. Hydraulic oil
2.3.4.1. Mineral oil based hydraulic oil
2.3.4.2. Biodegradable hydraulic oil
2.3.5. Gear oil ISO VG 220
2.3.6. Gear oil SAE 75W90
2.3.7. Lubrication grease
2.3.8. Hightemperature lubrication grease
2.4. List of fuels and lubricants
2.5. Notes on repair
2.5.1. General repair instructions
2.5.1.1. Repair notes for electrics
2.5.1.2. Repair notes for hydraulics
2.5.1.3. Repair notes for Common Rail engines
2.5.1.4. Repair notes for gaskets and mating surfaces
2.5.1.5. Repair notes for ball and roller bearings
2.5.1.6. Feather keys and keyways
2.5.1.7. Repair notes for cotter pins
2.5.1.8. Repair notes for screws and nuts
2.5.1.9. Strength classes, metric screws and nuts
2.5.1.10. Identification of UNFthreads
2.5.2. Tightening torques
3. Technical data
4. Total overview of machine
4.1. Outside view of machine
4.1.1. Overview of maintenance flaps and doors
4.1.2. Display field, pressure gauge, hydraulic pressure
4.2. Component overview Electrics
4.3. Component overview hydraulics
5. Trouble shooting
5.1. Preliminary remarks
5.2. Emergency procedures
5.2.1. Actuating the emergency stop switch
5.2.2. Disconnecting the battery
5.2.3. Towing the machine
5.3. Overviews
5.3.1. Travel system
5.3.2. Milling drive
5.3.3. Height adjustment
5.3.4. Steering
5.3.5. Conveyor belt
5.4. Troubleshooting, electrical systems
5.4.1. Preliminary remarks
5.4.2. Starting the engine with jump leads
5.4.3. Servicing the battery, checking the main battery isolation
5.4.3.1. Battery service
5.4.3.2. Checking the main battery shutoff
5.4.4. Fuse assignment
5.4.4.1. Notes on safety
5.4.4.2. Central electrics
5.4.4.3. Main fuses
5.4.5. Understanding electric circuit diagrams
5.4.5.1. Electric circuit diagrams
5.4.5.2. Circuit symbols in EPlan
5.4.5.3. Identification of switch blocks
5.4.6. Measuring method
5.4.7. ESX, checking the electric power supply
5.4.8. Diagnostics concept
5.5. Trouble shooting, hydraulics
5.5.1. Insufficient hydraulic power
5.5.2. Trouble shooting axial piston pumps
5.5.3. Trouble shooting axial piston motors
5.5.4. Fault table hydraulic components
6. Electric systems
6.1. Display
6.1.1. Description
6.1.2. Overview
6.1.3. Displays on the work screen
6.1.4. Switching between metric and imperial units
6.1.5. Setting the screen brightness/contrast
6.1.6. Fault code display
6.2. Central electrics
6.3. Fuse assignment
6.3.1. Notes on safety
6.3.2. Central electrics
6.3.3. Main fuses
6.4. Wiring looms
6.5. Display Levelling
6.6. Sensors
6.7. Telemecanique switch
6.8. Deutsch plug, series DT and DTM
6.9. Servicing the battery, checking the main battery isolation
6.9.1. Battery service
6.9.2. Checking the main battery shutoff
6.10. Starting the engine with jump leads
7. Diesel engine
7.1. Features
7.2. Electronic engine control unit
7.3. Engine electrics
7.3.1. Description of sensors
7.3.2. Generator
7.3.3. Trouble shooting Starter
7.3.4. Repair of starter
7.4. Engine diagnostics
7.5. Fuel
7.6. Cooling system
7.7. Inspection and maintenance work
7.7.1. Maintenance Table
7.7.2. Checks prior to start up
7.7.2.1. Notes on safety
7.7.2.2. Checking the engine oil level
7.7.2.3. Checking, cleaning the water separator
7.7.3. Every 250 operating hours
7.7.3.1. Cleaning the radiator module
7.7.3.2. Checking radiator hoses and hose clamps
7.7.3.3. Checking the belt for the travel pump drive
7.7.4. Every 500 operating hours
7.7.4.1. Change engine oil and oil filter cartridge
7.7.4.2. Replacing the fuel filter, bleeding the fuel system
7.7.4.3. Checking the antifreeze concentration and the condition of the coolant
7.7.4.4. Servicing the battery, checking the main battery isolation
7.7.5. Every 1000 operating hours
7.7.5.1. Checking, adjusting the valve clearance
7.7.5.2. Servicing the belt for the generator
7.7.6. Every 3000 operating hours
7.7.6.1. Changing the coolant
7.7.7. As required
7.7.7.1. Air filter maintenance
7.7.7.2. Checking the coolant level
7.7.7.3. Replacing the belt for the travel pump drive
7.7.7.4. Draining the fuel tank sludge
7.7.7.5. Taking an engine oil sample
8. Hydraulic system
8.1. Open and closed hydraulic circuit
8.2. Travel circuit
8.3. Height adjustment
8.4. Steering
8.5. Milling operation
8.6. Hydraulic units
8.6.1. External gear pumps
8.6.2. Description of fan pump
8.6.3. Working pump
8.6.3.1. Axial piston pumps, A10VO/VSO 18 to 100 DF1
8.6.4. Conveyor belt pump
8.6.5. Travel pump
8.6.6. Desxcription of travel motor BOSCH REXROTH
8.6.7. Hydraulic cylinder
8.6.7.1. Repairing hydraulic cylinders
8.6.7.2. Hydraulic cylinder with path measuring system
8.7. Inspection and maintenance work
8.7.1. Maintenance Table
8.7.2. Checks prior to start up
8.7.2.1. Notes on safety
8.7.2.2. Checking the hydraulic oil level
8.7.3. Every 500 operating hours
8.7.3.1. Checking the hydraulic lines
8.7.4. Every 1000 operating hours
8.7.4.1. Replacing the hydraulic oil filter
8.7.5. Every 2000 operating hours
8.7.5.1. Changing the hydraulic oil
9. Assembly groups
9.1. Milling drive
9.1.1. Description
9.1.2. Inspection and maintenance work
9.1.2.1. Maintenance Table
9.1.2.2. Every 250 operating hours
9.1.2.3. Every 500 operating hours
9.1.2.4. Every 1000 operating hours
9.1.2.5. As required
9.2. Milling unit
9.2.1. Description
9.2.2. Inspection and maintenance work
9.2.2.1. Maintenance Table
9.2.2.2. Checks prior to start up
9.2.2.3. As required
9.3. Levelling system
9.3.1. Control unit for levelling system
9.3.1.1. Buttons and displays
9.3.1.2. Display
9.4. Travel system
9.4.1. Description
9.4.2. Inspection and maintenance work
9.4.2.1. Maintenance Table
9.4.2.2. Checks prior to start up
9.4.2.3. Every 250 operating hours
9.4.2.4. Every 1000 operating hours
9.4.2.5. As required
9.4.3. Repairs
9.5. Conveyor belt
9.5.1. Description
9.5.2. Fold in conveyor belt
9.5.3. Unfold conveyor belt
9.5.4. Inspection and maintenance work
9.5.4.1. Maintenance Table
9.5.4.2. Checks prior to start up
10. List of special tools
11. Available special tools
11.1. Special tools, electrics
11.2. Special tools, hydraulic system
11.2.1. Special tools, tests and adjustments
11.2.2. Special tools for flushing
12. Index
13. Appendix
13.1. A Supplier documentation
13.1.1. Steering and working pump
13.1.2. Travel pump
13.1.3. Travel motor
13.1.4. Conveyor belt pump
13.1.5. Fräsgetriebe
13.1.6. Fahrgetriebe
13.1.7. Hydraulic motor
13.1.8. Spraying pump
13.1.9. Steering valve
13.1.10. Clutch
13.2. B Circuit diagrams
13.2.1. Circuit diagram 410
13.2.2. Hydraulic diagram 00856155

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