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Bomag BW 100 AD-5 to BW 120 SL-5 Tandem Vibratory Rollers Service Manual 00840124

Bomag BW 100 AD-5 to BW 120 SL-5 Tandem Vibratory Rollers Service Manual 00840124 - Image 2

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Bomag BW 100 AD-5 to BW 120 SL-5 Tandem Vibratory Rollers Service Manual 00840124 - Image 5

bomag bw 100 ad 5 to bw 120 sl 5 tandem vibratory rollers service manual 00840124 2

bomag bw 100 ad 5 to bw 120 sl 5 tandem vibratory rollers service manual 00840124 3

bomag bw 100 ad 5 to bw 120 sl 5 tandem vibratory rollers service manual 00840124 4

bomag bw 100 ad 5 to bw 120 sl 5 tandem vibratory rollers service manual 00840124 5

Bomag BW 100 AD-5 to BW 120 SL-5 Tandem Vibratory Rollers Service Manual 00840124

$30.00

Type Of Manual: Service Manual
Manual ID: 00840124
Format: PDF
Size: 58.5MB
Number of Pages: 822
Serial Number:
101880371001 and up
101880381001 and up
101880391001 and up
101880401001 and up
861880411001 and up
861880421001 and up
861880431001 and up
861880441001 and up

Category: Bomag Service Manual PDF

Model List:
- BW 100 AD-5 Tandem Vibratory Roller
- BW 100 AC-5 Tandem Vibratory Roller
- BW 100 SL-5 Tandem Vibratory Roller
- BW 120 AD-5 Tandem Vibratory Roller
- BW 120 AC-5 Tandem Vibratory Roller
- BW 120 SL-5 Tandem Vibratory Roller

1. Table of contents
2. General
2.1. Introduction
2.2. Concerning your safety
2.2.1. General prerequisites
2.2.2. Definition of responsible persons
2.2.3. Fundamentals for safe operation
2.2.4. Handling fuels and lubricants
2.2.5. Parking the machine in secured condition
2.2.6. What to do in events of emergency
2.2.7. Maintenance work
2.2.8. Repair
2.2.9. Signage, AD/SL
2.2.10. Signage, AC
2.3. Notes on repair
2.3.1. General repair instructions
2.3.2. Tightening torques
2.4. Maintenance work
2.4.1. Preliminary remarks and safety notes
2.5. Fuels and lubricants
2.5.1. Fuels and lubricants
2.6. List of fuels and lubricants
2.6.1. List of fuels and lubricants
3. Technical data
3.1. BW 100 AD5
3.1.1. Technical data
3.2. BW 100 AC5
3.2.1. Technical data
3.3. Technical data BW 100 SL5
3.3.1. Noise and vibration data
3.4. BW 120 AD5
3.4.1. Technical data
3.5. BW 120 AC5
3.5.1. Technical data
3.6. Technical data BW 120 SL5
3.6.1. Noise and vibration data
3.7. Additional technical data
4. Overview of machine
4.1. Electric systems
4.2. Diesel engine
4.3. Hydraulic system
4.4. Drum
4.5. Oscillating articulated joint
4.6. Water spraying system
5. Electric systems
5.1. Overview of electric system
5.2. Table of fuels and lubricants
5.3. Wiring
5.4. CAN BUS overview
5.5. Central electrics
5.6. Fuse assignment
5.6.1. Notes on safety
5.6.2. Fuses in engine compartment
5.6.3. Central electrics
5.7. Control elements
5.7.1. AD machine
5.7.2. AC machine
5.8. Battery service during prolonged machine downtimes
5.9. Starting the engine with jump leads
5.10. Generator repair
5.11. Starter
5.11.1. Repair of starter
5.11.2. Trouble shooting Starter
5.12. Instrument cluster (A15)
5.13. Seat contact control
5.14. Switching the vibration on
5.15. Switching on the pressure sprinkler system
5.16. Level sensor in diesel tank, R03
5.17. Sensor, water in fuel filter, B124
5.18. Charge control lamp and operating hour meter
5.19. Engine oil pressure monitoring
5.20. Coolant temperature monitoring
5.21. Glow plugs, R81, R82 R83
5.22. Engine solenoid, Y13
5.23. Inductive proximity switch, B63
5.24. Angle sensor on travel control lever, B39
5.25. Telemecanique switch
5.26. Deutsch plug, series DT and DTM
5.27. Inspection and maintenance work
5.27.1. Maintenance Table
5.27.2. Every 250 operating hours
6. Diesel engine
6.1. Overview of diesel engine
6.2. Kubota diesel engine
6.3. Checking the compression
6.4. Checking the engine oil pressure
6.5. Checking the thermostat in disassembled state
6.6. Check the injection valves
6.7. Checking the start of delivery
6.8. Checking the fuel injection pump
6.9. Inspection and maintenance work
6.9.1. Maintenance Table
6.9.2. Checks prior to start up
6.9.3. Every 50 operating hours
6.9.4. Every 250 operating hours
6.9.5. Every 500 operating hours
6.9.6. Every 1000 operating hours
6.9.7. Every 2000 operating hours
6.9.8. Every 3000 operating hours
6.9.9. As required
7. Hydraulic system
7.1. Overview of hydraulics
7.2. Open and closed hydraulic circuit
7.3. Hydraulic units
7.3.1. Travel pump, A10VG28 HW
7.3.2. Swash plate principle, pump
7.3.3. Drum drive motor MK 04
7.3.4. Wheel drive motor, MS/MSE
7.3.5. External gear pumps
7.3.6. Outer gear motors nonreversible
7.3.7. Steering valve
7.4. Charge circuit
7.5. Travel circuit
7.6. Vibration circuit
7.7. Steering circuit
7.8. Chip spreader
7.8.1. Mounting / removing the chip spreader
7.9. Edge cutter
7.9.1. Mounting the tool
7.10. Flow divider
7.11. Tests and adjustments
7.11.1. Checking the rotation speeds
7.11.2. Pressure tests in the travel circuit
7.11.3. Checking / adjusting the neutral positions of the travel pump
7.11.4. Pressure test in the vibration circuit
7.11.5. Checking the leakage rate of the vibration motor
7.11.6. Pressure test in steering circuit
7.12. Flushing and bleeding
7.12.1. Flushing general
7.12.2. Flushing diagram for front drum drive
7.12.3. Flushing the front drum drive
7.12.4. Flushing diagram for rear drum drive
7.12.5. Flushing the rear drum drive
7.12.6. Flushing diagram, rear wheel drive motors
7.12.7. Flushing the rear wheel drive
7.12.8. Flushing diagram for vibration drive on AD/SL machine
7.12.9. Flushing the vibration circuit
7.12.10. Bleeding the travel circuit
7.13. Inspection and maintenance work
7.13.1. Maintenance Table
7.13.2. Checks prior to start up
7.13.3. Every 500 operating hours
7.13.4. Every 1000 operating hours
7.13.5. Every 2000 operating hours
8. Drum
8.1. Edge cutter
8.1.1. Edge cutter
8.2. Overview drum
8.3. Removing and installing the drum
8.4. Dismantling the drum
8.5. Assembling the drum
9. Rubber tires
9.1. Inspection and maintenance work
9.1.1. Maintenance Table
9.1.2. Checks prior to start up
10. Scrapers
10.1. Inspection and maintenance work
10.1.1. Scrapers
10.1.2. Checks prior to start up
11. Oscillating articulated joint
11.1. Overview oscillating articulated joint
11.2. Disassembling the oscillating articulated joint
11.3. Repairing the oscillating articulated joint
11.4. Installing the oscillating articulated joint
12. Troubleshooting
12.1. Preliminary remarks
12.2. What to do in events of emergency
12.2.1. Actuating the emergency stop switch
12.2.2. Disconnecting the battery
12.2.3. Towing the machine
12.2.4. After towing, ADmachine
12.2.5. After towing, ACmachine
12.3. Troubleshooting, electrical systems
12.3.1. Preliminary remarks
12.3.2. Starting the engine with jump leads
12.3.3. Fuse assignment
12.3.4. Trouble shooting Starter
12.3.5. Instrument cluster (A15)
12.3.6. Trouble shooting ECONOMIZER
12.3.7. The machine does not drive
12.3.8. Seat contact control
12.3.9. Check the parking brake
12.3.10. Understanding electric circuit diagrams
12.3.11. Measuring method
12.4. Trouble shooting, hydraulics
12.4.1. Insufficient hydraulic power
12.4.2. Trouble shooting axial piston pumps
12.4.3. The machine does not drive
12.4.4. Insufficient travel power
12.4.5. Check the parking brake
12.5. Trouble shooting, diesel engine
12.5.1. Engine faults
13. Disposal
13.1. Final shutdown of machine
14. Special tools
14.1. Special tools, hydraulic system
14.1.1. Special tools, tests and adjustments
14.1.2. Special tools for flushing
14.2. Special tools, electrics
15. Index
16. Appendix
16.1. A Supplier documentation
16.1.1. Travel pump
16.1.2. Drum drive
16.1.3. Wheel drive
16.1.4. Steering valve
16.2. B Circuit diagrams
16.2.1. Hydraulic diagram 287
16.2.2. Hydraulic diagram 363
16.2.3. Circuit diagram 368

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