Bomag BW 135 AD-5, BW 138 AC-5, BW 138 AD-5 Tandem Vibratory Rollers Service Manual 00840132

Bomag BW 135 AD-5, BW 138 AC-5, BW 138 AD-5 Tandem Vibratory Rollers Service Manual 00840132 - Image 2

Bomag BW 135 AD-5, BW 138 AC-5, BW 138 AD-5 Tandem Vibratory Rollers Service Manual 00840132 - Image 3

Bomag BW 135 AD-5, BW 138 AC-5, BW 138 AD-5 Tandem Vibratory Rollers Service Manual 00840132 - Image 4

Bomag BW 135 AD-5, BW 138 AC-5, BW 138 AD-5 Tandem Vibratory Rollers Service Manual 00840132 - Image 5

bomag bw 135 ad 5 bw 138 ac 5 bw 138 ad 5 tandem vibratory rollers service manual 00840132 2

bomag bw 135 ad 5 bw 138 ac 5 bw 138 ad 5 tandem vibratory rollers service manual 00840132 3

Bomag BW 135 AD-5, BW 138 AC-5, BW 138 AD-5 Tandem Vibratory Rollers Service Manual 00840132

$30.00

Type Of Manual: Service Manual
Manual ID: 00840132
Format: PDF
Size: 53.8MB
Number of Pages: 1178
Serial Number:
101650361001 and up
101650351001 and up
101650341001 and up

Category: Bomag Service Manual PDF

Model List:
- BW 135 AD-5 Tandem Vibratory Roller
- BW 138 AC-5 Tandem Vibratory Roller
- BW 138 AD-5 Tandem Vibratory Roller

1. Table of contents
2. General
2.1. Introduction
2.2. Concerning your safety
2.2.1. General prerequisites
2.2.2. Definition of responsible persons
2.2.3. Fundamentals for safe operation
2.2.4. Handling fuels and lubricants
2.2.5. Park the machine in secured condition.
2.2.6. Maintenance and repair
2.3. Notes on repair
2.3.1. General repair instructions
2.3.2. Tightening torques
2.4. Maintenance work
2.5. Fuels and lubricants
2.5.1. Fuels and lubricants
2.6. List of fuels and lubricants
2.6.1. List of fuels and lubricants
3. Technical data
3.1. Technical data, BW 135 AD5
3.1.1. Technical data
3.2. Technical data, BW 138 AD5
3.2.1. Technical data
3.3. Technical data, BW 138 AC5
3.3.1. Technical data
3.4. Additional technical data
4. Overview of machine
4.1. Electric systems
4.2. Diesel engine
4.3. Hydraulic system
4.4. Drum
4.5. Oscillating articulated joint
4.6. Water spraying system
4.7. Decals , AD
4.7.1. Stickers and decals
4.8. Decals, AC
4.8.1. Stickers and decals
5. Electric systems
5.1. Overview of electric system
5.2. Table of fuels and lubricants
5.3. Wiring
5.4. CAN BUS overview
5.5. Central electrics
5.6. Fuse assignment
5.6.1. Notes on safety
5.6.2. Fuses in engine compartment
5.6.3. Central electrics
5.7. Control elements
5.7.1. AD machine
5.7.2. AC machine
5.8. Telemecanique switch
5.9. Deutsch plug, series DT and DTM
5.10. Battery service
5.11. Battery service during prolonged machine downtimes
5.12. Starting the engine with jump leads
5.13. Generator repair
5.14. Starter
5.14.1. Repair of starter
5.14.2. Trouble shooting Starter
5.15. Instrument cluster (A15)
5.15.1. Fault code display
5.16. Seat contact control
5.17. Switching the vibration on
5.18. Switching on the pressure sprinkler system
5.19. Level sensor in diesel tank, R03
5.20. Sensor, water in fuel filter, B124
5.21. Charge control lamp and operating hour meter
5.22. Glow plugs, R81, R82 R83
5.23. Inductive proximity switch, B63
5.24. Angle sensor on travel control lever, B39
6. Diesel engine
6.1. Overview of diesel engine
6.2. CAN BUS overview
6.3. Features
6.4. Cooling system
6.5. Fuel system
6.6. Engine control
6.6.1. Fault code display
6.7. Exhaust gas recirculation, EGR
6.8. Exhaust gas aftertreatment
6.8.1. Fault code display
6.9. Regeneration of exhaust gas aftertreatment system
6.9.1. Preliminary remarks and safety notes
6.9.2. Suppressing regeneration
6.9.3. Running regeneration at standstill
6.10. Service specifications
6.11. Inspection and maintenance work
6.11.1. Maintenance Table
6.11.2. Tests before taking into operation
6.11.3. Every 50 operating hours
6.11.4. Every 250 operating hours
6.11.5. Every 500 operating hours
6.11.6. Every 1000 operating hours
6.11.7. Every 2000 operating hours
6.11.8. As required
7. Hydraulic system
7.1. Overview of hydraulics
7.2. Open and closed hydraulic circuit
7.3. Hydraulic units
7.3.1. Travel pump, A10VG45 HW
7.3.2. Swash plate principle, pump
7.3.3. Drum drive motor, MK/MC 05
7.3.4. Wheel drive motor, MS/MSE
7.3.5. External gear pumps
7.3.6. Outer gear motors nonreversible
7.3.7. Steering valve
7.4. Charge circuit
7.5. Travel circuit
7.6. Vibration circuit
7.7. Steering circuit
7.8. Chip spreader
7.8.1. Mounting / removing the chip spreader
7.9. Edge cutter
7.9.1. Mounting the tool
7.10. Flow divider
7.11. Tests and adjustments
7.11.1. Checking the rotation speeds
7.11.2. Pressure tests in the travel circuit
7.11.3. Checking / adjusting the neutral positions of the travel pump
7.11.4. Pressure test in the vibration circuit
7.11.5. Checking the leakage rate of the vibration motor
7.11.6. Pressure test in steering circuit
7.12. Flushing and bleeding
7.12.1. Flushing general
7.12.2. Flushing diagram for front drum drive
7.12.3. Flushing the front drum drive
7.12.4. Flushing diagram for rear drum drive
7.12.5. Flushing the rear drum drive
7.12.6. Flushing diagram, rear wheel drive motors
7.12.7. Flushing the rear wheel drive
7.12.8. Flushing diagram for vibration drive on ADmachines
7.12.9. Flushing the vibration circuit
7.12.10. Bleeding the travel circuit
7.13. Inspection and maintenance work
7.13.1. Maintenance Table
7.13.2. Tests before taking into operation
7.13.3. Every 500 operating hours
7.13.4. Every 1000 operating hours
7.13.5. Every 2000 operating hours
8. Drum
8.1. Edge cutter
8.1.1. Edge cutter
8.2. Overview drum
8.3. Removing and installing the drum
8.4. Dismantling the drum
8.5. Assembling the drum
9. Rubber tires
9.1. Checking wheels and tyres
10. Scraper
10.1. Checking, adjusting the scrapers
11. Oscillating articulated joint
11.1. Overview oscillating articulated joint
11.2. Disassembling the oscillating articulated joint
11.3. Repairing the oscillating articulated joint
11.4. Installing the oscillating articulated joint
12. Trouble shooting
12.1. Preliminary remarks
12.2. What to do in events of emergency
12.2.1. Actuating the emergency stop switch
12.2.2. Disconnecting the battery
12.2.3. Towing the machine
12.2.4. After towing, ADmachine
12.2.5. After towing, ACmachine
12.3. Troubleshooting, electrical systems
12.3.1. Preliminary remarks
12.3.2. Starting the engine with jump leads
12.3.3. Fuse assignment
12.3.4. Trouble shooting Starter
12.3.5. Instrument cluster (A15)
12.3.6. Trouble shooting ECONOMIZER
12.3.7. The machine does not drive
12.3.8. Seat contact control
12.3.9. Check the parking brake
12.3.10. Understanding electric circuit diagrams
12.3.11. Measuring method
12.4. Trouble shooting, hydraulics
12.4.1. Insufficient hydraulic power
12.4.2. Trouble shooting axial piston pumps
12.4.3. The machine does not drive
12.4.4. Insufficient travel power
12.4.5. Check the parking brake
12.5. Trouble shooting, diesel engine
12.5.1. Fault code display
12.5.2. Diagnostics manual
13. Special tools
13.1. Special tools, hydraulic system
13.1.1. Special tools, tests and adjustments
13.1.2. Special tools for flushing
13.2. Special tools, electrics
14. Index
15. Appendix
15.1. A Supplier documentation
15.1.1. A Travel pump
15.1.2. B Travel motor
15.1.3. C Wheel drive
15.1.4. D Steering valve
15.2. B Circuit diagrams
15.2.1. A Hydraulic diagram 361
15.2.2. B Wiring diagram 317

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