Claas Avero 240 (451) Combines Repair Manual FR

File List:

00 0291 800 0.pdf

00 0291 800 0.pdf:

AVERO 240
Contents
Introduction
General instructions
Use of the instructions
Validity of the notice
General repair instructions
Technical specifications
Cause of damage
Spare parts
Diesel motor
Generator
Welding work
Drive belt/drive chains
Assemblies using conical ring
Heel pin assemblies
Self-locking screws with microencapsulated glue
Liquid screw brake
Clamp ring bearing
Clamp sleeve bearing
Screwed connections with cutting ring on hydraulic lines
Progressive ring screw connections on hydraulic lines
Bicone screw connections on hydraulic lines
Hydraulic flexible lines
Tips for an economical repair
Tightening torques
Tightening torques for metric coarse threads
Tightening torques for metric fine pitch threads
Tightening torques for hydraulic connections with cutting ring DIN 3861
Tightening torques for hydraulic screw connections and air conditioning screw connections with sealing cone and O-ring DIN 3865
Tightening torques for hydraulic threaded couplings DIN 3901
Tightening torques for hydraulic swivel threaded couplings ISO 6149-2 / ISO 11926-2 (3)
Tightening torques for hydraulic swivel screw connections
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw connections
Tightening torques for tangent screw clamps
Tightening torques for spring-controlled tangent screw clamps
Tightening torques for tires
Technical characteristics
Lubricants
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Summary table
Hydraulic standard
Overview
CCN Index
Security
General instructions
To respect
Marking of warning and danger instructions
General safety and accident prevention instructions
General safety and accident prevention regulations, combine harvester
Deposit of harvested product / Deposit of straw
Exit the machine
Chopping device, combine harvester
Adjustment and maintenance work
Risk of injury from hydraulic fluids
Air conditioner
Pressure accumulator
First aid measures
Battery cut-off switch
Install the safety support of the supply channel
Place the machine on jack stands
Take the machine out of service
01 Motor
0102 Complete set
Diesel motor
Preparing for work
Special tool
To set down
0125 Injection system, fuel supply
Fuel tank
Preparing for work
Special tool
To set down
0135 Cooling system
Cooling system
Preparing for work
Special tool
Remove the charge air cooler
Install the charge air cooler
Remove the water cooler
Install the water cooler
Remove the fan blades
Install the fan blades
0140 Exhaust device
Exhaust pipe
Remove the silencer
Install the silencer
0150 Engine assembly parts
Engine assembly parts
Remove the generator (G002)
Install the generator (G002)
Remove the starter (M021)
Install the starter (M021)
02 Transmission – Clutch – Cardan shaft
0210 Vibration damper
Motor force output
Preparing for work
Special tool
Remove/disassemble the motor force output
Assemble/install the motor force output
Remove the engine power output driven pulley
Install the engine force output driven pulley
03 Chassis
0315 Drive axle
Drive axle
Preparing for work
To set down
Wheel studs
Preparing for work
Special tool
To set down
Transaxle
Preparing for work
Special tool
Remove/disassemble
Assemble / Install
Preparing for work
Special tool
Remove/disassemble
Assemble / Install
Adjust the gear shift
Differential
Preparing for work
Special tool
Disassemble the differential
Assemble the differential
Engine transmission (2007)
Preparing for work
To set down
0320 Steering axle
Steering axle
Preparing for work
To set down
04 Brake
0405 Service brake
Service brake
Preparing for work
Special tool
Remove the brake shoes
Install the brake shoes
Remove the brake drum
Install the brake drum
Remove the master cylinder (3165 / 3166)
Install the transmitter cylinder (3165 / 3166)
Remove wheel brake cylinder (3107)
Install wheel brake cylinder (3107)
Bleed air from service brake
Adjust the service brake
0415 Parking brake
Parking brake
Preparing for work
Special tool
Remove the brake shoes
Install the brake shoes
Remove the cable
Lay the cable
Adjust the parking brake
05 Management
0505 Steering
Direction
Preparing for work
Special tool
Remove the steering wheel
Install the steering wheel
Remove the steering column
Install the steering column
Remove steering unit (6009)
Install the steering unit (6009)
Check then adjust the steering unit (6009)
Steering Axle Hydraulic Cylinder (3023)
Preparing for work
Special tool
08 Orders
0800 Drive scheme
Left side drive diagram AVERO 240
Right side drive diagram AVERO 240
0809 Hydraulic control
Belts(R5)
Remove the driven pulley
Install the driven pulley
0814 Intermediate shaft control
Intermediate grain recovery shaft
To set down
0820 Front tool command
Belt (R1)
Preparing for work
Special tool
Remove the drive pulley
Install the drive pulley
Remove/disassemble the torque limiter
Assemble/install the torque limiter
Belt (R2)
Belt (R16)
Special tool
Front Implement Clutch Hydraulic Cylinder (3052)
Preparing for work
Special tool
0841 Threshing gear control
Belt (R3)
Preparing for work
Remove the driven pulley
Install the driven pulley
Belt (R15)
Remove the drive pulley
Install the drive pulley
Remove the driven pulley
Install the driven pulley
Belt (R42)
Preparing for work
Special tool
Remove/disassemble the beater variator (hydraulic)
Assemble/install the mixer variator (hydraulic)
Remove/disassemble the mixer variator (spring loaded)
Assemble/install the beater variator (spring-loaded)
0842 Separation command
Belt (R9)
Preparing for work
Special tool
Remove the driven pulley
Install the driven pulley
Belt (R10)
Preparing for work
Special tool
Remove the driven pulley
Install the driven pulley
0843 Cleaning command
Belt (R6)
Belt (R7)
Preparing for work
Special tool
Remove the fan adjustment motor (M003)
Install the fan adjustment motor (M003)
Remove/disassemble the fan variator (electric)
Assemble/install the fan variator (electric)
Remove/disassemble the fan variator (spring-loaded)
Assemble/install the fan variator (spring-loaded)
Belt (R8)
Preparing for work
Special tool
Remove the driven pulley (grain screw)
Install the driven pulley (grain auger)
Remove the driven pulley (screw)
Install the belt driven pulley (R8) (screw)
Remove the driven pulley (cleaning shoe drive shaft)
Install the driven pulley (cleaning shoe drive shaft)
0860 Straw deposit order
Belt (R40)
Preparing for work
Remove the driven pulley
Install the driven pulley
Belt (R41)
Belt (R11)
Special tool
Remove the driven pulley
Install the driven pulley
0861 Grain recovery command
Belt (R4)
Preparing for work
Special tool
Remove the driven pulley
Install the driven pulley
Chain (K55)
Special tool
Remove driven sprocket, chain (K55)
Remove driven sprocket, chain (K55)
Remove drive sprocket, chain (K55)
Install the drive sprocket, chain (K55)
09 Hydraulic system
0900 Hydraulic system General
Hydraulics, general
Preparing for work
Special tool
Purge the air from the hydrostatic installation (with installation completely emptied)
0905 Hydraulic oil tank
Hydraulic oil tank (1010)
Preparing for work
Special tool
Generate a vacuum in the hydraulic tank (1010)
Check and adjust the low pressure hydraulic system pressure regulator (7142)
0907 Hydraulic oil cooler
Hydraulic Oil Cooler (1009)
Preparing for work
Special tool
To set down
0910 Pumps
Transmission pump (2009 / 2011)
Preparing for work
Special tool
To set down
Pump (triple pump) (2078 / 2005 / 2018)
Preparing for work
Special tool
To set down
0915 Hydraulic circuit
Multiple coupling (8011)
Preparing for work
Special tool
Remove/disassemble the female fitting
Assemble/install the female connector
0920 Valves
Low Pressure Hydraulic System Distribution Block (Y021/Y035/Y088)
Preparing for work
Special tool
Main distribution block
Preparing for work
Special tool
Check then adjust the pressure limiter of the working hydraulics (7003)
Distribution block reverse / AUTO CONTOUR
Preparing for work
Special tool
10 Electrical/electronic system
1000 Electrical system / Electronics general
Electrical system / electronic system, general
Special tool
1010 Central electrical system
Central electrical system
Remove the basic central electrical system board
Install the basic central electrical system board
Remove the central electrical system board from the roof
Install the roof central electrical system board
1030 On-board computer/display devices
Terminal (A101)
Remove the screen (A101)
Install the screen (A101)
1035 Use / Multifunction lever
Advancement lever
Preparing for work
Remove the multifunction handle (C001)
Install the multifunction handle (C001)
12 Cabin – Driving position
1210 Cabin
Preparing for work
Special tool
Remove the windshield
Install the front window
1230 Headquarters
Driver’s seat
To set down
1235 Cabin heater
Cabin heating
Preparing for work
Special tool
Remove the radiator
Install the radiator
Remove the regulating valve
Install the control valve
Remove the cabin fan with motor (M007 / M026)
Install the cabin fan with motor (M007 / M026)
1240 Air conditioning
Air conditioner
Preparing for work
Special tool
Remove the evaporator
Install the evaporator
Remove the relief valve
Install the relief valve
Remove the A/C-MATIC module (A006)
A/C-MATIC module (A006install
Remove the A/C-MATIC sensor (B086 / B087 / B088)
Install the A/C-MATIC sensor (B086 / B087 / B088)
Remove the capacitor
Install the capacitor
Remove the air conditioning compressor (G002)
Install the air conditioning compressor (G002)
Remove the filter dryer
Install the filter dryer
Vacuum/fill refrigerant
Flush the air conditioning
20 Harvest feeding
2002 Front tool
Hydraulic reel drive pump (2013)
Preparing for work
Special tool
To set down
21 Power group
2110 Conveyor
Feed channel
Preparing for work
Remove the feed channel
Lay the supply channel
Replace power chains
Remove the grab bars
Install the grab bars
Upper shaft
Preparing for work
Special tool
To set down
Reversing cylinder
Preparing for work
Special tool
To set down
Intermediate shaft
Special tool
To set down
Inversion
Preparing for work
Special tool
Remove/disassemble
Assemble / Install
Hydraulic Cylinder Reversing Drive (3053)
Preparing for work
Special tool
Hydraulic cylinder raise/lower the front tool (3051)
Preparing for work
Special tool
Distribution block, front tool cushioning
Preparing for work
Mount special tool
Front tool damping distribution block (with AUTO CONTOUR)
Preparing for work
Special tool
Reversing distribution block
Preparing for work
Special tool
26 Ground guidance
2605 AUTO CONTOUR
AUTO CONTOUR hydraulic cylinder (3005 / 3006)
Preparing for work
Special tool
41 Threshing bodies
4105 Beater housing
Destoner bin
To set down
4110 Flow accelerator
Feed drum
Preparing for work
Special tool
Remove the right side feed drum bearing
Install the right side feed drum bearing
Remove the left side feed drum bearing
Install the left side feed drum bearing
Remove the feed drum
Install the feed drum
4115 Pre-concave
Pre-concave
Preparing for work
To set down
4120 Drummer
Preparing for work
Special tool
Remove the right side beater bearing
Install the mixer bearing on the right side
Remove the left side beater bearing
Install the mixer bearing on the left side
Remove/disassemble the mixer (standard version)
Assemble/install the mixer (standard version)
4125 Concave
Preparing for work
Special tool
To set down
4130 Straw puller
Straw puller
Preparing for work
Special tool
Remove the right side straw puller bearing
Install the straw puller bearing on the right side
Remove the left side straw pump bearing
Install the straw puller bearing on the left side
Remove/disassemble the straw puller (universal/corn/rice)
Assemble/install the straw puller (universal/corn/rice)
4140 Return of potatoes
Return of the oats
Preparing for work
Remove the chain from the grain elevator.
Install the elevator chain
Remove/disassemble the harvest elevator
Assemble/install the harvest elevator
Remove the upper auger from the harvest elevator
Install the upper waste return auger
Remove the lower waste return auger
Install the lower waste return screw
Remove the leg of the grain elevator
Install the leg of the grain elevator
4180 Hydraulic threshing body
Beater variator distribution block
Preparing for work
Special tool
Hydraulic cylinder, threshers (3012)
Preparing for work
Special tool
Beater variator hydraulic cylinder (3011)
Preparing for work
Special tool
Rotary pass for beater variator (4041)
Preparing for work
Special tool
42 Separation
4210 Shakers
Preparing for work
Special tool
Remove the shaker racks
Install the shaker racks
Remove/disassemble the front shaker crankshaft
Assemble/install the front shaker crankshaft
Remove/disassemble the rear shaker crankshaft
Assemble/install the rear shaker crankshaft
Aerator shaker
Preparing for work
Remove/disassemble the aerator separator crankshaft
Assemble/install the crankshaft of the aerator shakers
Remove the scraper plate
Install the scraper plate
43 Cleaning
4320 Grids / Cleaning box
Cleaning box
Preparing for work
Remove the upper grill frame with the feed table
Install the upper rack frame with the feed table
Remove the lower grille frame
Install the lower grille frame
Place the cleaning shoe in the central position
Drive by swinging rod
Remove the balancer drive shaft
Install the balancer drive shaft
3-D cleaning box
Preparing for work
Special tool
To set down
Purge the air
3-D pendulum control (6001)
Preparing for work
Special tool
Hydraulic cylinder control of 3-D cleaning shoe (3001)
Preparing for work
Special tool
4325 Cleaning fan
Remove the left/right side fan bearing
Install the left/right side fan bearing
Remove/disassemble fan rotor
Assemble/install the fan rotor
60 Removal of harvested product / removal of straw
6010 Straw chopper
Straw chopper
Preparing for work
Mount special tool
Straw chopper bearing, remove on right side
Install the straw chopper bearing on the right side
Remove the straw chopper bearing on the left side
Install the straw chopper bearing on the left side
Adjust the straw chopper deflector plate position switch (Z059)
Remove the spreader
Install the spreader
61 Grain recovery
6115 Filling the hopper
Filling the grain hopper
Preparing for work
Special tool
Remove the grain elevator chain
Install the grain elevator chain
Remove the grain elevator (lower part)
Install the grain elevator (lower part)
Removing the Grain Elevator Head
Installing the grain elevator head
Remove the grain elevator foot
Install the grain elevator foot
Remove the hopper filling screw
Installing the hopper filling screw
Remove the lower grain auger
Install the lower grain auger
Remove the upper shaft from the grain elevator head
Install the upper shaft of the grain elevator head
6120 Emptying the hopper
Grain hopper emptying
Preparing for work
Remove the hopper drain auger
Install the hopper drain auger
Remove/disassemble the compensation endless screw
Assemble/install the compensation worm
Remove the auger from the hopper drain tube
Install the hopper drain tube auger
Remove the hopper drain tube
Install the hopper drain tube
Replace the wear ring
Hopper emptying distribution block
Preparing for work
Special tool
Hydraulic cylinder hopper discharge tube (3020)
Preparing for work
Special tool
Hopper emptying hydraulic cylinder (3021)
Preparing for work
Special tool