Claas C490-C300 Lexion Tucano (527) Combines Repair Manual EN

File List:

00 0290 395 0.pdf

00 0290 395 0.pdf:

Contents
Introduction
General Information
Using the manual
Validity of instructions
General repair instructions
Specifications
Reason of damage
Spare parts
Gearboxes
Welding Work
Tensioning the steel roller chains
Taper ring fasteners
Gib head key joints
Self-locking bolts with micro-encapsulated adhesive
Liquid locking compound
Lock collar bearing
Adapter sleeve bearing
Ferrule fittings on hydraulic lines
Progressive ring fittings on hydraulic lines
Taper fittings on hydraulic lines
Hydraulic hoses
Some advice for speedy and correct repair work
Torque settings
Tightening torques for metric standard threads
Tightening torques for metric fine threads
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner fittings with a sealing cone and O-ring DIN 3865
Tightening torques for hydraulic male connector DIN 3901
Tightening torques for direction-adjustable hydraulic male connectors ISO 6149-2 / ISO 11926-2 (3)
Tightening torque for hydraulic swivelling screw fittings
Tightening torques for hollow screws DIN 7643
Tightening torques of brake line screw fittings
Tightening torques for screw thread clamps
Specifications
Lubricants
CCN explanations
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
Safety precautions
General information
Important notice
Identification of warning and danger signs
General safety and accident prevention regulations
Front attachments and trailers
Adjustment and maintenance work
Danger of injury due to escaping hydraulic liquid
First aid measures
Jack up the machine
Putting the machine out of action
02 Gearbox / Clutch / Universal drive shaft
02 60 Universal drive shaft
Removing and disassembling the universal drive shaft
Universal drive shaft overview
Assembling and installing the universal drive shaft
08 Drives
08 00 Drive diagram
Drive diagram
08 14 Intermediate drive shaft
Removing the intermediate drive shaft
Intermediate drive shaft – Overview
Installing the intermediate drive shaft
09 Hydraulic system
09 15 Hydraulic lines
Overview of front attachment multi-coupler (8011)
09 20 Valves
Overview of reel adjustment valve block
09 20 Special tools for valves
Pulling out the valve insert
Screwing out the iron core
Dismounting the seal
20 Crop feeding
20 15 Reel
Removing the reel
Installing the reel
Removing the reel shaft bearing
Overview of reel shaft bearing
Installing the reel shaft bearing
Overview of reel speed sensor (B017)
Overview of vertical reel position sensor (B039)
Removing the left reel support arm
Installing the left reel support arm
Removing the right reel support arm
Installing the right reel support arm
Removing the right reel spider
Overview of right reel spider
Installing the right reel spider
Removing the centre reel spider
Overview of centre reel spider
Installing the centre reel spider
Removing the left reel spider
Overview of left reel spider
Installing the left reel spider
Removing the control spider
Overview of control spider
Installing the control spider
Removing the reel tine tube
Installing the reel tine tube
Removing the reel drive
Overview of reel drive chain (K9)
Installing the reel drive
Overview of drive sprocket chain (K9)
Overview of driven sprocket of chain (K9)
Removing the hydraulic fore and aft reel adjustment hydraulic cylinder (3016)
Overview of hydraulic fore and aft reel adjustment hydraulic cylinder (3016)
Installing the hydraulic fore and aft reel adjustment hydraulic cylinder (3016)
Removing the left reel height adjustment hydraulic cylinder (3015)
Overview of left reel height adjustment hydraulic cylinder (3015)
Installing the left reel height adjustment hydraulic cylinder (3015)
Removing the right reel height adjustment hydraulic cylinder (3014)
Overview of right reel height adjustment hydraulic cylinder (3014)
Installing the right reel height adjustment hydraulic cylinder (3014)
Removing the hydraulic reel drive motor (2012)
Overview of reel drive hydraulic motor (2012)
Installing the hydraulic reel drive motor (2012)
21 Feeder unit
21 40 Feed roller
Removing the feed roller
Installing the feed roller
Removing the left feed roller bearing
Overview of left feed roller bearing
Installing the left feed roller bearing
Removing the right feed roller bearing
Installing the right feed roller bearing
Removing the adjusting shaft
Overview of adjusting shaft
Installing the adjusting shaft
Removing the control shaft
Overview of control shaft
Installing the control shaft
Overview of feed roller drive chain (K6)
Removing the driven sprocket of chain (K6) along with the slip clutch
Overview of driven sprocket of chain (K6) with slip clutch
Installing the driven sprocket of chain (K6) along with the slip clutch
21 40 Feed roller special tools
Removing / installing the feed roller bearing
Removing / installing the driven sprocket of chain (K6) along with the slip clutch
23 Mower unit
23 05 Mower head
Removing and disassembling the wobble transmission
Overview of wobble transmission
Assembling and installing the wobble transmission
Overview of knife drive belt (R1)
Overview of jockey pulley belt (R1)
Overview of guide roller of belt (R1)
Removing the driven pulley of belt (R1)
Overview of driven pulley of belt (R1)
Installing the driven pulley of belt (R1)
21 23 Mower unit special tools
Disassembling / assembling the wobble transmission
Installing the guide roller of belt (R1)
26 Ground guidance
26 05 AUTO CONTOUR
Overview of AUTO CONTOUR sensor band sensors (B003 / B004)
80 Various components / machine body
80 10 Lock
Removing the front attachment lock
Overview of front attachment lock
Installing the front attachment lock
CCN (CLAAS Component Number)