Claas C540-C450 Folding Lexion (713) Combines Repair Manual ES

File List:

00 0299 214 0.pdf

00 0299 ​​214 0.pdf:

Introduction
General indications
Introduction
Introduction to the CLAAS repair manual
Explanation of symbols
Security measures
Especially important
Warning and danger signs
Proper machine application
General prescriptions for safety and accident prevention
Get off the machine
Maintenance
Fundamental rule
Pressure retainers
General repair instructions
Cause of the fault
Replacement parts
Tension of steel roller chains
Tapered ring joints
Self-locking screws
Liquid screw insurance
Correct mounting of bearings with retaining ring
Correct assembly of bearings with tensioner sleeve
Threaded joints with adjusting ring in hydraulic pipes
Threaded joints with progressive ring in hydraulic pipes
Threaded joints with sealing cone in hydraulic pipes
Welding work
The repair will be carried out quickldrectly if the following is observed:
Tightening torques
Hydraulic unions
Technical data
Lubricants table
Drive scheme
General information on the drive
Drive diagram on the left
Drive diagram on the right
harvest divider
harvest divider
Dismantle the long/short crop dividers
Assemble the long/short crop dividers
Dismantle the special harvest divider
Disassembled special harvest divider
Assemble the special harvest divider
Cutting table bottom – cutting bar
cutter bar
Remove the blade
Assemble the blade
Adjust blade height
Cutting mechanism interlock (mechanical)
Remove the cutting mechanism interlock (mechanical)
Cutting mechanism interlock (mechanical) disarmed
Install the cutting mechanism interlock (mechanical)
swivel arm
Remove the swivel arm
Disassembled swivel arm
Assemble the swivel arm
Rotating device
Disassemble the rack from the hydraulic cylinder fold the cutting mechanism
Hydraulic cylinder rack fold cutting mechanism disassembled
Assemble the hydraulic cylinder rack fold the cutting mechanism
gear train
Remove the intermediate shaft on the left
Disassembled left gear train
Install the intermediate shaft on the left
Remove the intermediate shaft on the right
Disassembled right gear train
Install the intermediate shaft on the right
Main drive cardan shaft
Remove the cardan shaft from the main drive
Disassemble the main drive cardan shaft
Disassembled main drive cardan shaft:
Assembling the main drive cardan shaft
Install the main drive cardan shaft
Blade drive
Remove the blade drive belt (44)
Place and adjust the blade drive belt (44)
Remove the blade drive belt (51)
Place and adjust the blade drive belt (51)
Remove the blade drive belt tensioner pulley (44) or (51)
Blade drive belt (44) disassembled
Blade drive belt (51) disassembled
Install the blade drive belt tensioner pulley (44) or (51)
Remove the blade drive belt deflection pulley (44) or (51)
Install the blade drive belt deflection pulley (44) or (51)
Oscillating gear
Dismantle the oscillating gear (Ref. No. 643 686.2 and Ref. No. 643 656.2)
Disassemble the oscillating gear (Ref. No. 643 686.2 and Ref. No. 643 656.2)
Oscillating gear disassembled: (Ref. No. 643 686.2)
Oscillating gear disassembled: (Ref. No. 643 656.2)
Assemble the oscillating gear (Part No. 643 686.2 and Part No. 643 656.2)
Install the oscillating gear (Part No. 643 686.2 and Part No. 643 656.2)
Feed drum
Feed drum drive
Remove the feed drive chain (40)
Install and adjust the feed drive chain (40)
Remove and dismantle the feed drive chain tensioner sprocket (40) or (50)
Install the feed drive chain tensioner sprocket (40) or (50)
Remove and install the double sprocket of the feed drive chain (40) or…
Remove the feed drum friction clutch
Disassembled feed drum friction clutch (left side of machine)
Install the feed drum friction clutch
Remove the feed drive chain (50)
Install and adjust the feed drive chain (50)
Disassembled feed drum friction clutch (right side of machine)
Feed drum
Remove the left (outer) or right (outer) feed drum support
Left (outer) or right (outer) feed drum support disassembled
Install the left (outer) or right (outer) feed drum support
Remove the left or right feed drum drive shaft
Install the left or right feed drum drive shaft
Remove the left (center) or right (center) feed drum support
Left (center) or right (center) feed drum support disassembled
Install the left (center) or right (center) feed drum support
Disassembled left feed drum
Disassembled right feed drum
Remove the feed drum finger
Assemble the feed drum finger
Dismantle the control shafts
Dismantle the drive shafts (up to the machine number)
Disassembled control shafts: (up to machine no. …)
Dismantle the drive shafts (from machine no. …)
Disassembled control shafts: (from machine no. …)
Assemble the control shafts (from machine number…, to machine number…)
Pinwheel
Reel drive
Remove the drive chain (41)
Install and adjust the drive chain (41)
Remove the upper sprocket from the drive chain (41)
Install the upper sprocket of the drive chain (41)
Remove the reel drive belt (42)
Install and adjust the reel drive belt (42)
Remove the reel drive variator pulleys (42)
Install the reel drive variator pulleys (42)
Remove the drive chain (43)
Place and adjust the drive chain (43)
Remove the upper sprocket of the drive chain (43)
Install the upper sprocket of the drive chain (43)
Remove the lower sprocket from the drive chain (43)
Install the lower sprocket (43)
Remove the chain drive sprocket (43)
Install the chain drive sprocket (43)
Remove the friction clutch from the reel drive
Disassemble the reel drive friction clutch
Reel drive friction clutch disassembled: (up to machine number…)
Reel drive friction clutch disassembled: (from machine no. …)
Assemble Reel Drive Friction Clutch
Install the reel drive friction clutch
Remove the reel drive shaft (17)
Install the reel drive shaft (17)
Remove the rubber clutch from the reel drive
Disassembled reel drive rubber clutch
Install the rubber clutch of the reel drive
Reel drive cardan shaft
Remove the cardan shaft from the reel drive
Disassemble the reel drive cardan shaft
Disassembled reel drive cardan shaft:
Assemble the cardan shaft of the reel drive
Install the cardan shaft of the reel drive
Reel drive bevel gear
Remove the rear bevel gear
Disassemble the rear bevel gear
Assemble the rear bevel gear
Install the rear bevel gear
Remove the front bevel gear
Disassemble the front bevel gear
Front bevel gear disassembled:
Assemble the front bevel gear
Install the front bevel gear
Reel revolution regulation
Remove the electric variator pulley from the reel
Disassembled reel variator
Assemble the electric reel variator pulley
Remove spring-loaded reel variator pulley
Disassembled spring-loaded reel variator pulley
Install the spring-loaded reel variator pulley
Remove the suspension tube from the reel variator
Disassembled reel variator suspension tube
Install the reel variator bearing tube
Dismantle the electric regulation of the speed of the reel
Dismantle the electric regulation of the reel revolutions
Electrical regulation of the speed of the reel revolutions disassembled:
Assemble the electric regulation of the speed of the reel
Install the electric regulation of the speed of the reel
Left windlass
Remove the left reel
Left windlass disassembled
Install the left reel
Remove the left reel bearing (Left Reel)
Install the left reel bearing (Left Reel)
Remove the guide rollers (left reel)
Install the guide rollers (left reel)
Remove the control star (left windlass)
Install the control star (left windlass)
Remove the left star from the reel (Left reel)
Install the left star of the reel (Left reel)
Remove the right reel bearing (Left Reel)
Install the right reel bearing (Left Reel)
Check Reel Lock Adjustment
Remove the star from the right reel (Left reel)
Install the star of the right reel (Left reel)
Remove the star from the central reel (left reel)
Assemble the central star of the reel (Left reel)
Right windlass
Remove the right reel
Disassembled right windlass
Assemble the right windlass
Check the ratchet adjustment (reel lock)
Remove the right reel bearing (Right reel)
Install the right reel bearing (Right reel)
Remove the guide rollers (right reel)
Install the guide rollers (right reel)
Remove the control star (right windlass)
Assemble the control star (right windlass)
Remove the star from the right reel (Right reel)
Install the star of the right reel (Right reel)
Remove the left reel bearing (Right reel)
Install the left reel bearing (Right reel)
Remove the left star from the reel (Right reel)
Assemble the left star of the reel (Right reel)
Remove the star from the central reel (right reel)
Assemble the central star of the reel (right reel)
Hydraulic installation / Electrical installation
Hydraulic controls
Remove valve block to raise/lower reel with lock valve
Valve block to raise/lower reel with disassembled lock valve
Assemble and assemble valve block to raise/lower reel with lock valve
Dismantle the 3/2-way valve elevate the windlass (Y22)
3/2-way valve raise windlass (Y22) disassembled
Assemble the 3/2-way valve to raise the windlass (Y22)
Remove the 2/2-way blocking valve (Y69)
Install the 2/2-way blocking valve (Y69)
Dismantle the 2/2-way valve lower the windlass (Y23)
2/2-way valve lower windlass (Y23) disassembled
Assemble the 2/2-way valve lower the windlass (Y23)
Dismantle the forward/reverse valve block from the reel, fold the cutting mechanism
Reel advance/reverse valve block, fold cutting mechanism, disassembly:
Assemble and assemble the forward/reverse valve block of the reel, fold the mechanism…
Disassemble the reel forward/reverse valve block, fold the cutting mechanism
Remove the rear windlass valve blocking valve (Y25)
Disassemble the rear windlass valve blocking valve (Y25)
Rear windlass valve blocking valve (Y25) disassembled:
Assemble the rear windlass valve block valve (Y25)
Install the rear windlass valve blocking valve (Y25)
Remove unlockable check valve
Disassemble unlockable check valve
Unlockable check valve disassembled:
Assemble unlockable check valve
Assemble and adjust the unlockable check valve
Hydraulic cylinders
Disassemble the hydraulic cylinder fold the cutting mechanism
Disassemble the hydraulic cylinder fold the cutting mechanism
Hydraulic cylinder fold cutting mechanism disassembled:
Assemble the hydraulic cylinder fold the cutting mechanism
Assemble the hydraulic cylinder fold the cutting mechanism
Adjust the hydraulic cylinder fold the cutting mechanism
Dismantle the hydraulic cylinder locking in working position
Dismantle the hydraulic cylinder locking in working position
Hydraulic cylinder locking in disassembled working position:
Assemble the interlocking hydraulic cylinder in working position
Mounting the hydraulic locking cylinder in working position
Dismantle the hydraulic cylinder locking in transport position
Dismantle the hydraulic cylinder locking in transport position
Interlocking hydraulic cylinder in disassembled transport position:
Assemble the hydraulic locking cylinder in transport position
Install the hydraulic locking cylinder in transport position
Dismantle the single-acting hydraulic cylinder for height adjustment of the reel on the left…
Dismantle the single-acting hydraulic cylinder for height adjustment of the reel on the left.
Single-acting hydraulic cylinder for height adjustment of the reel on the left disassembled:
Assemble the single-acting hydraulic cylinder for height adjustment of the reel on the left…
Install the single-acting hydraulic cylinder for height adjustment of the reel on the left.
Remove the double-acting hydraulic cylinder for height adjustment from the reel on the right.
Dismantle the double-acting hydraulic cylinder for height adjustment of the reel on the right.
Double-acting hydraulic cylinder for height adjustment of the reel on the right disassembled:
Assemble the double-acting hydraulic cylinder for height adjustment of the reel on the right
Install the double-acting hydraulic cylinder for height adjustment of the reel on the right
Remove the hydraulic cylinder from the left reel horizontal adjustment
Disassemble the hydraulic cylinder of the horizontal adjustment of the reel on the left
Hydraulic cylinder of the horizontal adjustment of the reel on the left disassembled:
Assemble the left-hand reel horizontal adjustment hydraulic cylinder
Install the hydraulic cylinder of the horizontal reel adjustment on the left
Disassemble the hydraulic cylinder from the horizontal adjustment of the reel in the center
Disassemble the hydraulic cylinder from the horizontal adjustment of the reel in the center
Hydraulic cylinder of the horizontal adjustment of the reel in the center disassembled:
Assemble the hydraulic cylinder of the horizontal adjustment of the reel in the center
Assemble the hydraulic cylinder of the horizontal adjustment of the reel in the center
Remove the hydraulic cylinder from the horizontal reel adjustment on the right.
Disassemble the hydraulic cylinder from the horizontal adjustment of the reel to the right
Hydraulic cylinder of the horizontal adjustment of the reel to the right disassembled:
Assemble the hydraulic cylinder of the horizontal reel adjustment on the right
Install the hydraulic cylinder of the horizontal reel adjustment on the right
Potentiometer
Replace the CAC probe potentiometer
Adjust the CAC potentiometer
Replace the reel height automatic potentiometer
Adjust the automatic reel height potentiometer
Adjust the cutting mechanism interlock limitation probe
Adjust the limit probe of the cardan shaft of the reel drive
Adjust the reel limitation probe
Folding Procedure (Operation Description)
Folding procedure from transport position to working position
Folding procedure from working position to transport position
Alphabetical index
Alphabetical index