Claas Cargos 8500-8300 (991) Loader Wagon Technical System FR

File List:

00 0300 799 7.pdf

00 0300 799 7.pdf:

CARGO 8500 / 8400 / 8300
Contents
Introduction
Safety tips
Safety tips and notes on risks
Validity of the notice
Validity of the notice
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Overview
Hydraulic standard
Overview
CCN (CLAAS Component Number – CLAAS part number)
03 Chassis
0360 Suspension
Hydraulic undercarriage without lifting axle
Description of the function
Hydraulic undercarriage with lifting axle
Description of the function
0375 Speed ​​adjustment
CRUISE PILOT
Measurement value table
Description of the function
04 Brake
0410 Service brake for pulled machine
Tandem axle (axle load 18 t, 20 t, 21 t) – mechanically suspended undercarriage
Air brake connection diagram – CARGOS0, 8400, 8500
Designations
Part description and function description
e filter
Double release valve
Designations
Automatic brake power regulator
Designations
Checking and adjusting the automatic braking corrector (mechanical)
Trailer brake valve 2-line brake
Description of the function
Control and adjustment
Two-way instant release valve
Designations
Diaphragm spring-cylinder accumulator (Tristop)
Designations
Tristop pressure diagram (type 20/30)
Tristop pressure diagram (types 24/24 and 24/30)
Diaphragm cylinder
Diaphragm Cylinder Pressure Diagram (Type 20)
Diaphragm Cylinder Pressure Diagram (Type 24)
Tandem axle (axle load 26 t) – undercarriage with mechanical suspension
Air brake connection diagram – CARGOS 8300
Designations
Part description and function description
Line filter
Double release valve
Designations
Automatic brake power regulator
Designations
Checking and adjusting the automatic braking corrector (mechanical)
Trailer brake valve 2-line brake
Description of the function
Control and adjustment
Two-way instant release valve
Designations
Diaphragm spring-cylinder accumulator (Tristop)
Designations
Tristop pressure diagram (30/30 type)
Diaphragm cylinder
Diaphragm Cylinder Pressure Diagram (Type 30)
Tandem axle (axle load 18 t, 20 t, 21 t) – hydraulically suspended undercarriage
Air brake connection diagram – CARGOS 8300, 8400, 8500
Designations
Line filter
Double release valve
Designations
Automatic brake power regulator
Designations
Pressure diagram
Designations
Empty vehicle
Loaded vehicle
Checking and adjusting the automatic braking corrector (hydraulic)
Trailer brake valve 2-line brake
Description of the function
Control and adjustment
Two-way instant release valve
Designations
Diaphragm spring-cylinder accumulator (Tristop)
Designations
Tristop pressure diagram (types 24/24 and 24/30)
Tristop pressure diagram (30/30 type)
Diaphragm cylinder
Diaphragm Cylinder Pressure Diagram (Type 24)
Diaphragm Cylinder Pressure Diagram (Type 30)
Relay valve
Designations
Tandem axle (axle load 26 t) – hydraulically suspended undercarriage
Air brake connection diagram – CARGOS 8300
Designations
Line filter
Double release valve
Designations
Automatic brake power regulator
Designations
Pressure diagram
Designations
Empty vehicle
Loaded vehicle
Checking and adjusting the automatic braking corrector (hydraulic)
Trailer brake valve 2-line brake
Description of the function
Control and adjustment
Two-way instant release valve
Designations
Diaphragm spring-cylinder accumulator (Tristop)
Designations
Tristop pressure diagram (30/30 type)
Diaphragm cylinder
Diaphragm Cylinder Pressure Diagram (Type 30)
Relay valve
Designations
Tridem axle – mechanical suspension undercarriage
Pneumatic connection diagram – CARGOS 8500
Designations
Part description and function description
Line filter
Double release valve
Designations
Automatic brake power regulator
Designations
Checking and adjusting the automatic braking corrector (mechanical)
Trailer brake valve 2-line brake
Description of the function
Control and adjustment
Two-way instant release valve
Designations
Diaphragm spring-cylinder accumulator (Tristop)
Designations
Tristop pressure diagram (type 24/30)
Diaphragm cylinder
Diaphragm Cylinder Pressure Diagram (Type 24)
Tridem axle – hydraulic suspension undercarriage
Pneumatic connection diagram – CARGOS 8500
Designations
Part description and function description
Line filter
Double release valve
Designations
Automatic brake power regulator
Designations
Pressure diagram
Designations
Empty vehicle
Loaded vehicle
Checking and adjusting the automatic braking corrector (hydraulic)
Trailer brake valve 2-line brake
Description of the function
Control and adjustment
Two-way instant release valve
Designations
Diaphragm spring-cylinder accumulator (Tristop)
Designations
Tristop pressure diagram (24/24 type)
Diaphragm cylinder
Diaphragm Cylinder Pressure Diagram (Type 24)
Relay valve
Designations
05 Management
0515 Steering for pulled machine
Electro-hydraulic trailer steering
Measurement value table
Steering function
Actuator Test
Security concept
Steering logic for a right curve
Hydraulic unit
Dynamic Steering Line Shift
Guideline Offset
Setting parameters
Reduction of steering angle depending on speed
Steering angle reduction
Emergency manual valve control
Emergency manual override
Adjusting the steering angle sensors (B489, B491)
Mechanical adjustment of steering angle sensors
Axle initialization
Possible error causes of electro-hydraulic trailer steering
Adaptive joint angle warning
Measurement value table
Description of the function
Self-tracking steering axle
Measurement value table
Description of the function
Steering cylinder of the self-steering steering axle
Description of the function
07 Hitch device
0725 Drawbar
Articulated drawbar
Measurement value table
Description of the function
Drawbar position sensor (B264) / Drawbar suspension
Cutting frame position sensor (B067) and knife holder sensor (B504)
Articulated drawbar regulation
Measurement value table
Description of the function
Hydraulic unwindings
Actions in case of error
09 Hydraulic system
0900 Hydraulic system General
Oil supply
Description of the function
0920 Valves
Distribution block (2617819.x) with LS-Boost – from machine no. 99101226
Distribution block (1391040.x) without LS-Boost – up to machine No. 99101225
Steering valve block
0930 Cylinders
Steering cylinder of the self-steering steering axle
Description of the function
Forced steering steering cylinder
0980 Hydraulic connection plan
Hydraulic system, overall principle diagram with LS-Boost
Hydraulic system, overall principle diagram without LS-Boost
Undercarriage hydraulics
Hydraulic loading space cover system
10 Electrical and electronic systems
1012 Modules – Sensors
Electro-hydraulic steering module (A055)
Designations
Module A108 – self-loading trailer module (LWC)
Pin assignment
1025 Work lighting
Work lighting
Description of the function
1030 On-board computer / Display devices
Camera system
Description of the function
PROFI CAM 3 connection cable
PROFI CAM 3 mounting positions
1040 Performance measurement
Weighing device
Measurement value table
Description of the function
Pin assignment
1080 Electrical connection plan
CARGOS electrical connection diagram
SCM 01 – Power supply / CAN bus
Designations
SCM 02 – Control unit
Designations
SCM 03a – Rear hatch – Equipment: with 100% filling indicator – Rear hatch
Designations
SCM 03b – Rear hatch – Equipment: with left side rear hatch position sensor locked / 100% full
Designations
SCM 04 – Articulated drawbar / loading space cover
Designations
SCM 05 – Feeding device
Designations
SCM 06a – Moving floor / PTO – Equipment: without right side rear hatch position sensor locked / 100% full
Designations
SCM 06b – Moving floor / PTO – Equipment: with right side rear hatch position sensor locked / 100% full
Designations
SCM 07 – Undercarriage
Designations
SCM 08 – Road lighting
Designations
SCM 08a – Flashing – Validity: US
Designations
SCM 09 – Work lighting
Designations
SCM 10 – Reserve (options)
Designations
SCM 11a – Electro-hydraulic trailer steering (tridem)
Designations
SCM 11b – Electro-hydraulic trailer steering (tandem)
Designations
SCM 12 – Module Overview
SCM 13 – Camera system
Designations
1081 Connector overview
Connector database (chp CLAAS)
Example representation of coding numbers (CHP)
Coding number (CHP)
Connector representation (CHP)
1085 Network functions
CAN Bus Overview
20 Harvest feeding
2020 Pickup
Pivot the pickup
Measurement value table
Description of the function
Pickup – hydraulic drive
Measurement value table
Description of the function
21 Power group
2125 Rotor
Cutting rotor
Measurement value table
Description of the function
Cutting frame
Measurement value table
Description of the function
Swivel moving floor
Measurement value table
Description of the function
Automatic jam clearing
Measurement value table
Description of the function
60 Removal of harvested product / removal of straw
6030 Removing the crop / Removing the windrows / Windrow consolidator
Dosing drums
Adapter pin allocation (Dongle B320)
Measurement value table
Description of the function
Identification diagram with 100% filling indicator – rear hatch (B324)
Identification diagram with left side rear hatch sensor locked / 100% full (B629) and right side rear hatch sensor locked / 100% full (B630)
80 Assembly parts, bodywork
8040 Raised
Loading automation
Measurement value table
Description of the function
Flow diagram of the loading automation
Unloading automation
Measurement value table
Unloading automation flow diagram
Torque-controlled unloading
Measurement value table
Description of the function
Open/close roof sheet
Measurement value table
Description of the function
Moving floor
Measurement value table
Description of the function
Cargo area cover (Trend)
Description of the function
92 Diagnosis
9210 Machine Error Codes
FMI (Failure Mode Indicator) error code
FMI 00 (signal too large)
FMI 01 (signal too small)
IMF 02 (implausible signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical error)
FMI 08 (frequency signal defective)
FMI 09 (communication error)
FMI 10 (signal modification too fast)
FMI 11 (multiple error)
FMI 12 (ECU faulty)
FMI 13 (signal outside calibration range)
FMI 16 (non-existent parameter)
FMI 17 (ECU not responding)
FMI 18 (voltage supply error)
FMI 19 (software conditions not met)
FMI 95 (no signal modification)
FMI 96 (CAN-bus system defective)
IMF 97 (implausible state)
IMF 98 (alarm)
IMF 99 (News)
CARGOS error codes (type 991)
DTC (Diagnostic Trouble Code)
Location of parts
Hydraulic system
2000 Pump / Motor
3000 Hydraulic cylinder
5000 Pressure accumulator
6000 Valves – mechanical control
7000 Valves – hydraulic control
9000 Measuring Points / Display Instruments
Electrical system
A Terminal / Modules
B Sensors
C Electrical/electronic devices
E Lighting
U Switch – External control
X Connectors
Y Electromagnetic coil
Z Actual value switch