Claas Cargos 8500-8300 (991) Loader Wagons Technical System ES

File List:

00 0300 801 7.pdf

00 0300 801 7.pdf:

CHARGES 8500 / 8400 / 8300
Introduction
Safety instructions
Safety and danger instructions
Manual validity
Manual validity
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
03 Chassis
0360 Damping
Hydraulic chassis without elevator shaft
Function Description
Hydraulic chassis with elevator axle
Function Description
0375 Speed ​​regulation
CRUISE PILOT
Table of measured values
Function Description
04 Brake
0410 Trailed machine service brake
Tandem axle (axle load 18 t, 20 t, 21 t) – chassis with mechanical suspension
Pneumatic brake connection diagram – CARGOS 8300, 8400, 8500
Denominations
Description of thrt and function
Duct filter
Double release valve
Denomions
Automatic brake force regulator
Denominations
Checking and adjusting the automatic brake force regulator (mechanical)
Trailer brake valve, two-pipe brake
Function Description
Check and adjustment
Quick change release valve
Denominations
Diaphragm cylinder with elastic retainer (Tristop)
Denominations
Tristop pressure diagram (20/30 type)
Tristop pressure diagram (types 24/24 and 24/30)
membrane cylinder
Diaphragm cylinder pressure diagram (type 20)
Diaphragm cylinder pressure diagram (type 24)
Tandem axle (axle load 26 t) – chassis with mechanical suspension
Pneumatic brake connection diagram – CARGOS 8300
Denominations
Description of the part and function
Duct filter
Double release valve
Denominations
Automatic brake force regulator
Denominations
Checking and adjusting the automatic brake force regulator (mechanical)
Trailer brake valve, two-pipe brake
Function Description
Check and adjustment
Quick change release valve
Denominations
Diaphragm cylinder with elastic retainer (Tristop)
Denominations
Tristop pressure diagram (type 30/30)
membrane cylinder
Diaphragm cylinder pressure diagram (type 30)
Tandem axle (axle load 18 t, 20 t, 21 t) – chassis with hydraulic suspension
Pneumatic brake connection diagram – CARGOS 8300, 8400, 8500
Denominations
Duct filter
Double release valve
Denominations
Automatic brake force regulator
Denominations
Pressure diagram
Denominations
empty vehicle
Load the vehicle
Checking and adjusting the automatic brake force regulator (hydraulic)
Trailer brake valve, two-pipe brake
Function Description
Check and adjustment
Quick change release valve
Denominations
Diaphragm cylinder with elastic retainer (Tristop)
Denominations
Tristop pressure diagram (types 24/24 and 24/30)
Tristop pressure diagram (type 30/30)
membrane cylinder
Diaphragm cylinder pressure diagram (type 24)
Diaphragm cylinder pressure diagram (type 30)
relay valve
Denominations
Tandem axle (axle load 26 t) – chassis with hydraulic suspension
Pneumatic brake connection diagram – CARGOS 8300
Denominations
Duct filter
Double release valve
Denominations
Automatic brake force regulator
Denominations
Pressure diagram
Denominations
empty vehicle
Load the vehicle
Checking and adjusting the automatic brake force regulator (hydraulic)
Trailer brake valve, two-pipe brake
Function Description
Check and adjustment
Quick change release valve
Denominations
Diaphragm cylinder with elastic retainer (Tristop)
Denominations
Tristop pressure diagram (type 30/30)
membrane cylinder
Diaphragm cylinder pressure diagram (type 30)
relay valve
Denominations
Tridem axle – mechanically damped chassis
Pressurized air connection diagram – CARGOS 8500
Denominations
Description of the part and function
Duct filter
Double release valve
Denominations
Automatic brake force regulator
Denominations
Checking and adjusting the automatic brake force regulator (mechanical)
Trailer brake valve, two-pipe brake
Function Description
Check and adjustment
Quick change release valve
Denominations
Diaphragm cylinder with elastic retainer (Tristop)
Denominations
Tristop pressure diagram (type 24/30)
membrane cylinder
Diaphragm cylinder pressure diagram (type 24)
Tridem axle – hydraulically damped chassis
Pressurized air connection diagram – CARGOS 8500
Denominations
Description of the part and function
Duct filter
Double release valve
Denominations
Automatic brake force regulator
Denominations
Pressure diagram
Denominations
empty vehicle
Load the vehicle
Checking and adjusting the automatic brake force regulator (hydraulic)
Trailer brake valve, two-pipe brake
Function Description
Check and adjustment
Quick change release valve
Denominations
Diaphragm cylinder with elastic retainer (Tristop)
Denominations
Tristop pressure diagram (type 24/24)
membrane cylinder
Diaphragm cylinder pressure diagram (type 24)
relay valve
Denominations
05 Address
0515 Direction of towed machine
Electro-hydraulic trailer steering
Table of measured values
Address function
Testing of fitting members
Security concept
Steering logic in a right curve
Hydraulic unit
Dynamic moving of address lines
Shifting the address lines
Setting parameters
Steering angle reduction based on speed
Steering angle reduction
Manual emergency operation of valves
Manual emergency override
Adjusting the steering angle sensors (B489, B491)
Mechanical adjustment of steering angle sensors
Axes initialization
Possible sources of error in the electrohydraulic trailer steering
Adaptive articulated angle warning
Table of measured values
Function Description
Tracking steering axis
Table of measured values
Function Description
Tracking Steering Axle Steering Cylinder
Function Description
07 Towing device
0725 Spear
articulated lance
Table of measured values
Function Description
Drawbar position sensor (B264) / drawbar damping
Cutting frame position sensor (B067) and knife holder sensor (B504)
Adjustment of the articulated drawbar
Table of measured values
Function Description
Hydraulic processes
Measures in case of error
09 Hydraulics
0900 General instructions for the hydraulic installation
Oil supply
Function Description
0920 Valves
Valve block (2617819.x) with LS-Boost – from machine no. 99101226
Valve block (1391040.x) without LS-Boost – up to machine no. 99101225
Steering valve block
0930 Cylinder
Tracking Steering Axle Steering Cylinder
Function Description
Forced steering cylinder
0980 Hydraulic connection diagram
Complete connection diagram of the hydraulic installation with LS-Boost
Complete connection diagram of the hydraulic system without LS-Boost
Chassis hydraulic installation
Hydraulic installation for cargo space coverage
10 Install. electrical/electronic
1012 Modules / sensors
Electro-hydraulic steering module (A055)
Denominations
Module A108 – self-loading trailer (LWC) module
Pin occupation
1025 Work lighting
Work lighting
Function Description
1030 On-board computer / display devices
camera system
Function Description
PROFI CAM 3 connection cable
PROFI CAM 3 mounting positions
1040 Performance Measurement
weighing device
Table of measured values
Function Description
Pin occupation
1080 Electrical connection diagram
Electrical connection diagram CHARGES
SCM 01 – Power supply / CAN-Bus
Denominations
SCM 02 – Control unit
Denominations
SCM 03a – Tailgate – equipment: with 100% charge indicator – tailgate
Denominations
SCM 03b – Tailgate – equipment: with latched left tailgate sensor / 100% full
Denominations
SCM 04 – Articulated drawbar / cargo space coverage
Denominations
SCM 05 – Conveyor device
Denominations
SCM 06a – Bottom conveyor / power take-off – equipment: without latched right rear hatch sensor / 100% full
Denominations
SCM 06b – Bottom conveyor / power take-off – equipment: with latched right rear hatch sensor / 100% full
Denominations
SCM 07 – Chassis
Denominations
SCM 08 – Advance lighting
Denominations
SCM 08a – Flashing light – validity: US
Denominations
SCM 09 – Lighting for work
Denominations
SCM 10 – Reserve (options)
Denominations
SCM 11a – Electro-hydraulic trailer steering (tridem)
Denominations
SCM 11b – Electro-hydraulic trailer steering (tandem)
Denominations
SCM 12 – Module Summary
SCM 13 – Camera System
Denominations
1081 Plug summary
Socket database (chp CLAAS)
Example of key number representation (CHP)
Key number (CHP)
Plug Representation (CHP)
1085 Networks
CAN Bus Summary
General indications
20 Reception of the harvest
2020 Pickup
Turn the pickup
Table of measured values
Function Description
Pickup – hydraulic drive
Table of measured values
Function Description
21 Power set
2125 Rotor
cutting rotor
Table of measured values
Function Description
cutting background
Table of measured values
Function Description
Rotating conveyor bottom
Table of measured values
Function Description
Automatic jam clearing
Table of measured values
Function Description
60 Deposit the material / deposit the straw
6030 Harvest unloading / row placement / row former
Metering rollers
Adapter pin assignment (B320 Dongle)
Table of measured values
Function Description
Recognition diagram with 100% charge indicator – tailgate (B324)
Recognition diagram with tailgate sensor latched on the left / 100% full (B629) and tailgate latched sensor on the right / 100% full (B630)
80 Attached parts, machine casing
8040 Construction
Loading automation
Table of measured values
Function Description
Automatic loading process diagram
Unloading automation
Table of measured values
Unloading automation process diagram
Discharge based on torque
Table of measured values
Function Description
Open/close the roof sheet
Table of measured values
Function Description
Conveyor bottom
Table of measured values
Function Description
Cargo space coverage (Trend)
Function Description
92 Diagnosis
9210 Machine Error Codes
FMI fault code (Failure Mode Indicator)
General indications
FMI 00 (signal too large)
FMI 01 (signal too small)
IMF 02 (implausible signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical failure)
FMI 08 (frequency signal defective)
IMF 09 (communication failure)
FMI 10 (signal change too fast)
IMF 11 (multiple failure)
FMI 12 (defective ECU)
FMI 13 (signal outside calibration range)
IMF 16 (non-existent parameter)
FMI 17 (ECU not responding)
FMI 18 (power supply failure)
FMI 19 (software requirements not met)
IMF 95 (no signal change)
FMI 96 (CAN-Bus system defective)
IMF 97 (implausible state)
IMF 98 (warning)
IMF 99 (Info)
CHARGES error codes (type 991)
DTC (Diagnostic Trouble Code)
Location of components
Hydraulic installation
2000 Pump/motor
3000 Hydraulic Cylinders
5000 Pressure accumulator
6000 Valves – mechanically actuated
7000 Valves – hydraulically actuated
9000 Measuring points / indicator instruments
Electrical installation
To Terminal/modules
B Sensors
C Electrical/electronic devices
and lighting
U Switch – external operation
X Pluggable connections
and electromagnetic coil
Z Effective value switch