Claas Cargos 9600-9400 (994) Loader Wagons Repair Manual EN

File List:

00 0288 055 1.pdf

00 0288 055 1.pdf:

CARGOS 9600 / 9500 / 9400CARGOS 8500 / 8400 / 8300
Table of contents
Introduction
General information
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
Validity of the manual
General repair instructions
Technical specifications
Reason of damage
Information on technically correct repairs
Spare parts
Welding work
Drive belts / drive chains
Steel roller chains
Tensioning
Chain connector
Chain connector type E with spring
Chain connector type G with wire
Chain connector type S with cotter pins
Taper ring connections
Dismounting
Installation
Gib head key connections
Dismounting
Installation
Self-locking bolts
Liquid locking compound
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearing
Dismounting
Installation
Circlips
Ferrule fittings
Screwing in
Leaky ferrule fittings
Progressive ring fittings on hydraulic lines
Sealing cone fittings
Hydraulic hoses
Hose routing
Tightening torques
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
Tightening torques for hydraulic fittings with ferrule
Tightening torques for screwed pipe connections with sealing cone joint and hydraulic threaded joints with soft core seal
Tightening torques for hydraulic male connectors SDS shape B and E
Tightening torques for hydraulic male connectors SDE shape H, with adjustable direction
Tightening torques for hydraulic swivel screw fittings
Tightening torque for hollow screws (with copper sealing ring)
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torques for hose clamps with round pins
Tightening torques for tyres
Technical specifications
Operating materials
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
General information
Important
Identification of warning and danger signs
General safety and accident prevention regulations
Leaving the machine
Adjusting and maintenance work
Danger of injury from hydraulic liquid
Hydraulic accumulators
First aid measures
Jacking up the machine
Putting the machine out of operation
02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
Main gearbox
Work preparation
Removing
Disassembling
Assembling
Installing
0260 Universal drive shaft
Universal drive shaft
Work preparation
Removing
Installing
Universal drive shaft overload protection
Work preparation
Removing
Disassembling
Assembling
Installing
03 Chassis
0310 Axle
Single axle, adjusting the wheel bearing play
Work preparation
Adjusting
Replacing the wheel hub, wheel bearing grease
Work preparation
Removing
Renewing the grease
Installing
Single axle, speed sensor
Removing
Installing
Function test
Rigid axle, checking the track
Work preparation
Checking the track adjustment
Rigid axle, adjusting the track of hydraulic chassis
Work preparation
Auxiliary tool
Adjusting the track
Rigid axle, adjusting the track of mechanical chassis
Work preparation
Adjusting the track
0320 Steering axle
Steering axle, adjusting the play of steering hinges
Work preparation
Adjusting
Adjusting the steering axle, steering angle
Work preparation
Adjusting
Adjusting values of steering angle adjustment dimension L
Steering axle, forced steering angular sensor
Removing
Installing
Adjusting
Steering axle, angular sensor
Removing
Installing
Steered axle, shock absorber
Removing
Installing
Steered axle, track rod
Work preparation
Removing
Installing
Steered axle, steering cylinder
Work preparation
Removing
Installing
Steered axle, bleeding the steering cylinder
Bleeding
Checking and adjusting the steered axle and the toe-in
Work preparation
Checking the steered axle and the toe-in
Steered axle, adjusting the toe-in
Steered axle with respect to rigid axle, checking the track
Work preparation
Checking the track
Steered axle with respect to rigid axle, adjusting the track of hydraulic chassis
Work preparation
Auxiliary tool
Adjusting the track
Steered axle with respect to rigid axle, adjusting the track of mechanical chassis
Work preparation
Adjusting the track of mechanical chassis
0350 Wheels trailed machine
Wheels, fastening diagram
0360 Suspension
Hydropneumatic chassis, bleeding the chassis cylinders
04 Brake
0410 Service brake trailed machine
Bleeding the brake pressure regulator (ALB)
Bleeding
07 Hitch
0725 Drawbar
Drawbar hydraulic cylinder
Work preparation
Removing, left hydraulic cylinder
Installing, left hydraulic cylinder
Removing, right hydraulic cylinder
Installing, right hydraulic cylinder
Hitch eye and drawbar
Work preparation
Removing
Installing
20 Crop feeding
2020 Pick-up
Pick-up frame
Removing
Installing
Adjusting the pick-up load relief
Gauge wheel suspension
Work preparation
Removing
Installing
Support wheel suspension, axle carrier
Work preparation
Removing
Installing
Stripper loops
Installation
Pick-up drive, chain tensioner
Work preparation
Removing
Disassembling
Assembling
Installing
Pick-up, hydraulic motor
Work preparation
Removing
Disassembling
Assembling
Installing
Pick-up, cam track
Work preparation
Removing, left side
Disassembling, left side
Assembling, left side
Installing, left side
Removing, right side
Disassembling and assembly, right side
Installing, right side
Pick-up, tine carrier
Removing
Disassembling
Assembling
Installing
Pick-up, tine carrier guide roller
Work preparation
Removing, right side
Installing, right side
Removing, left side
Installing, left side
Pick-up shaft, spring tines
Removing
Installing
Baffle plate
Removing
Installing
Pick-up hydraulic cylinder
Removing
Installing
Adjusting the pick-up load relief
21 Feeder unit
2125 Rotor
Rotor gearbox
Work preparation
Special tool
Auxiliary tool
Removing
Disassembling
Assembling
Pre-assembling the intermediate gear wheel
Pre-assembling the pinion shaft
Pre-assembling the spur gear
Installing
Rotor gearbox drive shaft
Work preparation
Removing
Installing
Tine rotor
Removing
Installing
Cutting rotor
Work preparation
Special tool
Removing
Disassembling
Assembling
Installing
Left rotor bearing
Work preparation
Removing
Disassembling
Assembling
Installing
Right rotor bearing
Work preparation
Removing
Disassembling
Assembling
Installing
Knife holder
Work preparation
Removing
Disassembling
Assembling
Installing
60 Crop discharge / straw discharge
6030 Crop discharge / Swath discharge / Swath discs
Proportioning rollers drive overview
Rear proportioning rollers gearbox
Work preparation
Removing
Disassembling
Assembling
Installing
Front proportioning rollers gearbox
Work preparation
Auxiliary tool
Removing
Disassembling
Assembling
Installing the shafts in the housings.
Installing
Proportioning rollers, front universal drive shaft
Removing
Installing
Front proportioning rollers universal drive shaft overload protection
Work preparation
Removing
Disassembling
Assembling
Alignment of spring assembly with type LR24 version
Installing
Universal drive shaft of rear proportioning rollers
Removing
Installing
Rear proportioning rollers universal drive shaft free-wheeling clutch
Work preparation
Removing
Disassembling
Assembling
Installing
Proportioning rollers drive chain
Removing
Installing
Short proportioning rollers drive shaft
Work preparation
Removing
Installing
Long proportioning rollers drive shaft
Removing
Disassembling
Assembling
Installing
Proportioning rollers
Work preparation
Removing
Removing the right side panel
Removing the centre proportioning roller, left side panel
Removing the lower proportioning roller, left side panel
Removing the upper proportioning roller, left side panel
Installing
Installing the centre proportioning roller, left side panel
Installing the lower proportioning roller, left side panel
Installing the upper proportioning roller, left side panel
Installing the right side panel
Proportioning roller flange bearing
Removing, right side
Flange bearing, right, lower
Centre and upper flange bearing, right side
Installing, right side
Flange bearing, right, lower
Centre and upper flange bearing, right side
Removing, left side
Flange bearing, left, lower and centre
Upper flange bearing, left side
Installing, left side
Flange bearing, left, lower and centre
Upper flange bearing, left side
80 Various components / Machine body
8040 Wagon top
CARGOS 9600 / 9500 / 9400 floor conveyor gearbox
Work preparation
Removing
Installing
CARGOS 8500 / 8400 / 8300 floor conveyor gearbox
Work preparation
Removing
Installing
Floor conveyor support
Work preparation
Removing
CARGOS 9600 – 9400
CARGOS 8500 – 8300
Disassembling
Gearbox side
Left-side centre bearing
Right-side centre bearing
CARGOS 8500 – 8300
CARGOS 8500 – 8300 end bearing
Assembling
Left-side centre bearing
Gearbox side
Right-side centre bearing
CARGOS 8500 – 8300
CARGOS 8500 – 8300 end bearing
Installing
CARGOS 9600 – 9400
CARGOS 8500 – 8300
Floor conveyor, chain
Removing
Installing
Shortening the chain
8030 Mud guards
Mud guard
Removing
Only for CARGOS with side lights
Installing
Only for CARGOS with side lights