Claas Cargos 9600-9400 (994) Loader Wagons Technical System EN

File List:

00 0300 805 3.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
00 0305 772 0.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0300 805 3.pdf:

CARGOS 9600 / 9500 / 9400
Table of contents
Introduction
Safety rules
Safety and hazard precautions
Validity of manual
Validity of manual
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
03 Chassis
0360 Suspension
Hydraulic chassis without lift axle
Description of function
Hydraulic chassis with lift axle
Description of function
0375 Cruise Control
CRUISE PILOT
Measured values table
Functional description
04 Brake
0410 Service brake trailed machine
Tandem axle (20 t, 21 t axle load) – mechanically sprung chassis
Compressed air brake circuit diagram – CARGOS 9400, 9500
Designations
Component description and functional description
Line filter
Dual release valve
Designations
Automatic brake force regulator
Designations
Testing and adjustment of automatic brake force controller (mechanical)
Dual-line brake trailer brake valve
Description of function
Testing and adjusting
Fast release shuttle valve
Designations
Spring-actuated diaphragm cylinder (Tristop)
Designations
Tristop pressure diagram (types 24/24 and 24/30)
Membrane cylinder
Diaphragm cylinder pressure diagram (type 24)
Tandem axle (26 t axle load) – mechanically sprung running gear
Compressed air brake circuit diagram – CARGOS 9400, 9500
Designations
Component description and functional description
Line filter
Dual release valve
Designations
Automatic brake force regulator
Designations
Testing and adjustment of automatic brake force controller (mechanical)
Dual-line brake trailer brake valve
Description of function
Testing and adjusting
Fast release shuttle valve
Designations
Spring-actuated diaphragm cylinder (Tristop)
Designations
Tristop pressure diagram (type 30/30)
Membrane cylinder
Diaphragm cylinder pressure diagram (type 30)
Tandem axle (20 t, 21 t axle load) – hydraulically sprung chassis
Compressed air brake circuit diagram – CARGOS 9400, 9500
Designations
Line filter
Dual release valve
Designations
Automatic brake force regulator
Designations
Pressure diagram
Designations
Vehicle empty
Vehicle loaded
Testing and adjustment of automatic brake force controller (hydraulic)
Dual-line brake trailer brake valve
Description of function
Testing and adjusting
Fast release shuttle valve
Designations
Spring-actuated diaphragm cylinder (Tristop)
Designations
Tristop pressure diagram (types 24/24 and 24/30)
Membrane cylinder
Diaphragm cylinder pressure diagram (type 24)
Relay valve
Designations
Tandem axle (26 t axle load) – hydraulically sprung running gear
Compressed air brake circuit diagram – CARGOS 9400, 9500
Designations
Line filter
Dual release valve
Designations
Automatic brake force regulator
Designations
Pressure diagram
Designations
Vehicle empty
Vehicle loaded
Testing and adjustment of automatic brake force controller (hydraulic)
Dual-line brake trailer brake valve
Description of function
Testing and adjusting
Fast release shuttle valve
Designations
Spring-actuated diaphragm cylinder (Tristop)
Designations
Tristop pressure diagram (type 30/30)
Membrane cylinder
Diaphragm cylinder pressure diagram (type 30)
Relay valve
Designations
Tridem axle – mechanically sprung chassis
Compressed-air circuit diagram – CARGOS 9400, 9500
Designations
Component description and functional description
Line filter
Dual release valve
Designations
Automatic brake force regulator
Designations
Testing and adjustment of automatic brake force controller (mechanical)
Dual-line brake trailer brake valve
Description of function
Testing and adjusting
Fast release shuttle valve
Designations
Spring-actuated diaphragm cylinder (Tristop)
Designations
Tristop pressure diagram (type 24/30)
Membrane cylinder
Diaphragm cylinder pressure diagram (type 24)
Tridem axle – hydraulically sprung chassis
Compressed-air circuit diagram – CARGOS 9500, 9600
Designations
Component description and functional description
Line filter
Dual release valve
Designations
Automatic brake force regulator
Designations
Pressure diagram
Designations
Vehicle empty
Vehicle loaded
Testing and adjustment of automatic brake force controller (hydraulic)
Dual-line brake trailer brake valve
Description of function
Testing and adjusting
Fast release shuttle valve
Designations
Spring-actuated diaphragm cylinder (Tristop)
Designations
Tristop pressure diagram (type 24/30)
Membrane cylinder
Diaphragm cylinder pressure diagram (type 24)
Relay valve
Designations
05 Steering
0515 Steering trailed machine
Electro-hydraulic trailer steering
Measured values table
Steering function
Actuator test
Safety concept
Steering logic in a right-hand bend
Hydraulic unit
Dynamic steering line movement
Steering line movement
Setting parameters
Speed-dependent steering angle reduction
Steering angle reduction
Emergency manual actuation of valves
Emergency manual actuation
Adjustment of steering angle sensors (B489, B491)
Mechanical adjustment of steering angle sensors
Initialising the axles
Possible sources of faults of electro-hydraulic trailer steering
Adaptive articulation angle warning
Measured values table
Description of function
Steered trailing axle
Measured values table
Description of function
Steered trailing axle steering cylinder
Description of function
07 Hitch
0725 Drawbar
Articulated drawbar
Measured values table
Description of function
Drawbar position sensor (B264) / drawbar suspension
Cutting frame position sensor (B067) and knife carrier position sensor (B504)
Articulated drawbar control
Measured values table
Description of function
Hydraulic sequences
Measures in case of fault
09 Hydraulic system
0900 Hydraulic system – General
Oil supply
Description of function
0920 Valves
Valve block (2617924.x) with LS boost – from serial no. 99401046
Valve block (1392083.x) without LS boost – up to serial no. 99401045
Steering valve block
0930 Cylinders
Steered trailing axle steering cylinder
Description of function
Forced steering cylinder
0980 Hydraulic circuit diagrams
Overall hydraulic system circuit diagram with LS boost
Overall hydraulic system circuit diagram without LS boost
Chassis hydraulics
Loading space cover hydraulic system
10 Electrical / Electronic equipment
1012 Modules / sensors
Electro-hydraulic steering module (A055)
Designations
Module A108 – Self-loading forage wagon module (LWC)
Pin assignment
1025 Working lights
Work lights
Description of function
1030 Board computer / Indicators
Camera system
Description of function
PROFI CAM 3 connecting cable
PROFI CAM 3 installation positions
1040 Yield measuring
Weighing unit
Measured values table
Description of function
Pin assignment
1080 Electronic circuit diagram
CARGOS electric circuit diagram
SCM 01 – Power supply / CAN Bus
Designations
SCM 02 – Control unit
Designations
SCM 03a – Tailgate – components fitted: with 100% filled indicator – tailgate
Designations
SCM 03b – Tailgate – components fitted: with tailgate locked on the left / 100% filled sensor
Designations
SCM 04 – articulated drawbar/loading bay cover
Designations
SCM 05 – Conveying unit
Designations
SCM 06a – Floor conveyor / PTO shaft – components fitted: without tailgate locked on the right / 100% filled sensor
Designations
SCM 06b – Floor conveyor / PTO shaft – components fitted: with tailgate locked on the right / 100% filled sensor
Designations
SCM 07 – Chassis
Designations
SCM 08 – Drive lights
Designations
SCM 08a – Turn signal indicator – validity: US
Designations
SCM 09 – Work lights
Designations
SCM 10 – Spare (options)
Designations
SCM 11a – Electro-hydraulic trailer steering (tridem)
Designations
SCM 11 – Electro-hydraulic trailer steering (tandem)
Designations
SCM 12 – Module overview
SCM 13 – Camera system
Designations
1081 Overview of Connectors
Connector database (chp CLAAS)
Example of representation of key numbers (CHP)
Key number (CHP)
Connector representation (CHP)
1085 Networks
CAN Bus overview
20 Crop feeding
2020 Pick-up
Pivoting the pick-up
Measured values table
Description of function
Pick-up – hydraulic drive
Measured values table
Description of function
Switching the pick-up on and off
Pick-up speeds
Actuation of the pick-up in the event of defective sensors
Pick-up speed sensor (B114)
21 Feeder unit
2125 Rotor
Cutting rotor
Measured values table
Description of function
Cutting frame
Measured values table
Description of function
Swivelling floor conveyor
Measured values table
Description of function
Automatic removal of plugging
Measured values table
Description of function
60 Crop discharge / straw discharge
6030 Crop discharge / Swath discharge / Swath discs
Proportioning rollers
Adapter pin assignment (dongle B320)
Measured values table
Description of function
Identification diagram with 100% full indicator – tailgate (B324)
Identification diagram with tailgate locked on the left / 100% filled sensor (B629) and tailgate locked on the right / 100% filled sensor (B630)
80 Various components / Machine body
8040 Wagon top
Automatic loading mode
Measured values table
Description of function
Automatic loading flow chart
Automatic unloading
Measured values table
Automatic unloading flow chart
Torque-controlled unloading
Measured values table
Description of function
Open / close top plate
Measured values table
Description of function
Floor conveyor
Measured values table
Description of function
Designations
Loading space cover (Trend)
Description of function
92 Diagnosis
9210 Error codes machine
FMI fault code (Failure Mode Indicator)
FMI 00 (Signal too high)
FMI 01 (Signal too low)
FMI 02 (Erratic signal)
FMI 03 (Voltage too high)
FMI 04 (Voltage too low)
FMI 05 (Current too low)
FMI 06 (Current too high)
FMI 07 (Mechanical failure)
FMI 08 (Abnormal frequency signal)
FMI 09 (Communication error)
FMI 10 (Rate of signal change too fast)
FMI 11 (multiple faults)
FMI 12 (ECU defective)
FMI 13 (Signal outside of calibration range)
FMI 16 (Parameter not available)
FMI 17 (ECU not responding)
FMI 18 (Power supply failure)
FMI 19 (Software conditions not met)
FMI 95 (no signal change)
FMI 96 (CAN Bus system defective)
FMI 97 (Erratic condition)
FMI 98 (Warning)
FMI 99 (Info)
CARGOS fault codes (type 994)
DTC (Diagnostic Trouble Code)
Position of components
Hydraulic system
2000 Pump / motor
3000 Hydraulic cylinders
5000 Accumulators
6000 Valves – mechanically actuated
7000 Valves – hydraulically actuated
9000 Measuring points / gauges
Electric system
A Terminal / modules
B Sensors
C Electrical / electronic devices
E Lighting
U Switches – external operation
X Connectors
Y Solenoid coil
Z Actual value switches

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0305 772 0.pdf:

Table of contents
Introduction
Notes on the manual
Information about this Technical Systems Manual
Using the manual
Document structure based on subassemblies
Search and find
Directions
Identifying warnings
Hazard signs
Signal word
Safety rules
Safety signs and warnings
Requirement made on technical staff
Children in danger
Hazard areas of the machine
Instructors travelling along during fieldwork
Risk of injury from rotating shafts
Structural alterations of the machine
Optional equipment and spare parts
Control of running machine
Technical condition
Respecting technical limit values
Danger from machine parts that continue rotating
Keeping safety devices functional
Personal protective equipment
Wearing suitable clothing
Removing dirt and loose objects
Parking the machine safely
Unsuitable operating utilities
Safe handling of service fluids and auxiliary utilities
Environmental protection and disposal
Keeping the cab free of chemicals
Avoiding fires
Potentially fatal electric shock from overhead lines and lightning strike
Electric shock from electric system
Noise may damage your health
Pre-loaded machine parts
Liquids under pressure
Compressed air
Toxic exhaust gases
Hot surfaces
Safe access and leaving
Working only on the stopped machine
Hazards during repairs
Raised machine parts and loads
Danger from welding work
Checking and charging the battery
Preparations for cases of emergency
10 Electrical / Electronic equipment
1098 Fault / remedy
ISOBUS checklist for fault analysis
Use of the checklist
1. Fault when loading the graphical user interface of the ISOBUS implement
1.1 The graphical user interface for an ISOBUS implement (object pool) is not loaded to the terminal
1.2 Loading the graphical user interface of the ISOBUS implement is not finished or is interrupted
1.3 The graphical user interface for an ISOBUS implement is loaded to the wrong terminal
2. Fault when assigning function keys
2.1 No keys available for assigning, no AUX input available
2.2 Assigned function keys without a function or faulty
2.3 Assignment of function keys after restarting no longer available
3. Task management fault (TC BAS)
3.1 Meter readings from the implement not available or remain at zero
3.2 Import/export of iso.xml not possible/only partially possible
3.3 Missing reference tracks in import/export
3.4 Individual tasks cannot be deleted from the terminal
3.5 Folder structure task data on the USB stick
4. Section Control fault (TC SC)
4.1 TC SC at the wrong terminal
4.2 TC SC without a function/only with a partial function
4.3 Incorrect switching on or off of TC SC
5. Testing and measuring
5.1 Testing and measuring – terminal socket
5.2 Testing and measuring – ISOBUS socket
5.3 Testing and measuring – diagnostic socket
6. Diagnosis with CDS
6.1 ISOBUS check (load object pool)
6.2 ISOBUS CAN logging (assigning of function keys)
6.3 ISOBUS CAN logging (assigned key without a function)
6.4 ISOBUS CAN logging (assignment no longer available, gets lost)
6.5 ISOBUS CAN logging (in the event of a fault with task management)
6.6 ISOBUS CAN logging (general problems)
7. ISOBUS components/AEF compatibility/software statuses
7.1 ISOBUS components and fault description
7.2 ISOBUS functionalities
7.3 Software statuses/AEF compatibility

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)