File List:
00 0303 014 7.pdf
00 0303 014 7.pdf:
Instructions for use
Contents
1 Introduction
1.1 General instructions
1.1.1 Validity of the notice
1.1.2 Information regarding this user manual
1.1.3 Icons and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Notes on maintenance
1.1.7 Notes regarding warranty
1.1.8 Spare parts and technical questions
1.2 Use in accordance with instructions
1.2.1 Use in accordance with instructions
1.2.2 Reasonably foreseeable misuse
2 Security
2.1 Recognize the warnings
2.1.1 Warning pictogram
2.1.2 Signal word
2.2 Safety tips
2.2.1 Meaning of the instructions for use
2.2.2 Observe warning pictograms and warnings
2.2.3 Requirements for all people who work with the machine
2.2.4 Dangerous areas
2.2.5 Do not stand between the machine and the front tool
2.2.6 Passengers
2.2.7 Couple the machine with the front tool or cutting carriage
2.2.8 Risk of injury due to rotating shafts
2.2.9 Constructive modifications
2.2.10 Optional equipment and spare parts
2.2.11 Operation only after proper commissioning
2.2.12 Technical condition
2.2.13 Risks in the event of damage to the machine
2.2.14 Maintain safety devices in operational capacity
2.2.15 Personal safety equipment
2.2.16 Wear suitable clothing
2.2.17 Remove dirt and loose objects
2.2.18 Prepare the machine for road travel
2.2.19 Inappropriate operating consumables
2.2.20 Safety in handling operating consumables and secondary consumable materials
2.2.21 Environmental protection and disposal
2.2.22 Electric shock from the electrical system
2.2.23 Liquids under pressure
2.2.24 Work only on the stopped machine
2.2.25 Maintenance and repair work
2.2.26 Machine elements recorded and loads
2.2.27 Risks due to welding work
2.3 Safety marking on the machine
2.3.1 Structure of warning pictograms
2.3.2 Position of warning pictograms
Warning pictograms on the front tool
00 0516 453 1
00 0516 414 0
00 0516 414 0
00 0516 401 0
00 0515 134 0
00 0114 052 0
00 0514 038 2
00 0516 525 0
00 0515 209 1
00 0516 063 0
00 2674 085 0
00 2674 085 0
00 2674 085 0
Warning sticker on LASER PILOT* bracket
00 0515 380 0
Warning sticker on rapeseed saw*
00 0515 209 1
00 0514 878 0
00 0516 401 0
2.4 Safety equipment
2.4.1 Summary of safety equipment
3 Description of the machine
3.1 Overview and mode of operation
3.1.1 Overview of CONVIO FLEX / CONVIO
3.1.2 CONVIO FLEX / CONVIO operating mode
CONVIO FLEX
CONVIO FLEX / CONVIO with rapeseed equipment*
3.1.3 Operating mode of the reel traction force regulation
3.1.4 Mode of operation of conveyors
3.1.5 Operating mode of the flexible cutter bar
Serving mode
Operating mode
Serving mode
Operating mode
Cutterbar discharge pressure
Cleaning function
3.1.6 Operating mode of overload safety devices
3.1.7 Mode of operation of the feed screws*
3.1.8 Mode of operation of the stabilizing wheels*
3.2 Optional machine equipment
3.2.1 Feed screw
3.2.2 Reel diet kit
3.2.3 Speed kit for the feed auger
3.2.4 Cutting blade speed kit
3.2.5 Raising the rear wall
3.2.6 Stone guards
3.2.7 Cover plate
3.2.8 Exterior baffle extension
3.2.9 AUTO CONTOUR probe
3.2.10 Wear pads
3.2.11 Stabilizing wheels
3.2.12 Rapeseed separation blade
3.2.13 Transport box for rapeseed equipment
3.2.14 Lighting
3.3 Nameplates and identification numbers
3.3.1 Front tool nameplate
3.4 Machine information
3.4.1 Sticker
4 Control and display elements
4.1 Front tool
4.1.1 Control elements
4.1.2 Display elements
5 Technical characteristics
5.NFLEX / CONVIO
5.1.1 Authorized machines
5.1.2 Dimensions
5.1.3 Weight
5.1.4 Weight
5.1.5 Reel
5.1.6 Cutting widths
5.1.7 Mower
5.1.8 Tire pressure
5.2 Operating consumables
5.2.1 Lubricants
5.2.2 Hydraulic oil
6 Preparing the machine
6.1 Stop and immobilize the machine
6.1.1 Stop and immobilize the machine
6.2 Load the front tool
6.2.1 Load the front implement and secure it
6.3 Install the front tool
6.3.1 Install the front tool
6.3.2 Identify hydraulic oil
6.3.3 Prepare for locking
6.3.4 Hanging the front tool
6.3.5 Lock the front tool
6.3.6 Install the cardan shaft
6.3.7 Install the multicoupler
6.4 Remove the front tool
6.4.1 Remove the front tool
6.4.2 Remove the multicoupler
6.4.3 Remove the cardan shaft
6.4.4 Unlock the front tool
6.4.5 Unhook the front tool
6.5 Harvest collection
6.5.1 Install the reel safety supports
6.6 Cutting device
6.6.1 Install the cutter bar protection device
7.1 Driving the machine
7.1.1 Prepare for road travel
7.1.2 Adjusting the parking position
Adjusting the parking position with the controls in the cabin
7.1.3 Prepare the transport cart for road travel
7.2 Work
7.2.1 Prepare to move into the field
7.2.2 Adjust the working position
Adjust the working position with the controls in the cabin
7.2.3 Setting the operating mode
Set the operating mode with CEBIS
Tuning Tips
7.2.4 Check crop absorption
7.3 Cereal harvest
7.3.1 Adjusting the front implement to the grain harvest
7.4 Soybean harvest
7.4.1 Adjust the front implement according to the soybean harvest
7.4.2 Adjusting the cutting height for soybean harvesting
7.5 Rapeseed harvest
7.5.1 Adjusting the front implement for rapeseed harvesting
7.5.2 Mounting the rapeseed saw*
7.5.3 Remove the rapeseed saw*
7.5.4 Install the rapeseed sheet*
7.6 Electrical and electronic system
7.6.1 Connecting and disconnecting lighting*
Control lighting from the cabin
Control the lighting on the front tool
7.7 Chassis
7.7.1 Adjust the training wheels*
7.7.2 Folding and unfolding the stabilizing wheel*
Fold the stabilizing wheel
Unfold the stabilizing wheel
7.8 Management
7.8.1 Unfold the LASER PILOT*
7.9 Harvest collection
7.9.1 Overview of dividers
7.9.2 Install the soybean divider
7.9.3 Remove the soy divider
7.9.4 Adjusting the soybean divider
Check the fixation
Adjust the spring
7.9.5 Install the divider tips
7.9.6 Remove the divider tips
7.9.7 Hitch the divider extension*
7.9.8 Remove the divider extension*
7.9.9 Install the grain divider
7.9.10 Remove the grain divider
7.9.11 Remove and install the exterior deflector
Install the exterior deflectors
Remove the exterior deflector
7.9.12 Install and remove the connection plate
7.9.13 Adjust long dividers
7.9.14 Unfold the long dividers
7.9.15 Fold the long dividers
7.9.16 Adjust the short divider
7.9.17 Unfold the short divider
7.9.18 Fold the short divider
7.9.19 Remove and install the divider support
7.9.20 Adjust the cross arms
7.9.21 Control the reel traction force regulation
7.9.22 Adjust the reel fingers
7.9.23 Adjust the reel fingers
7.9.24 Install the cover plate*
7.10 Loading belt
7.10.1 Adjust conveyor speed
7.10.2 Set slip monitoring and conveyor stop monitoring
7.10.3 Reverse conveyors
7.11 Feed auger
7.11.1 Connect and disconnect the feed screws*
7.11.2 Adjust the position of the feed screws*
Adjust the feed screw
Change setting range
7.11.3 Adjust the feed auger fingers
7.11.4 Change feed auger speed
7.11.5 Remove the worm sheet extension
7.11.6 Remove the deflector plates*
7.12 Cutting device
7.12.1 Adjusting the flexible cutterbar discharge pressure
Tuning recommendations
Set the discharge pressure on CEBIS
Adjust the relief pressure at the front tool
7.12.2 Connecting the rapeseed saw*
7.12.3 Install and remove the corn lifter*
Install the corn lifter
Remove the corn lifter
7.12.4 Installing and removing the corn lifter* with the quick release
Install the corn lifter
Remove the corn lifter
7.12.5 Change the cutting frequency
7.12.6 Adjust the cutting blades in opposite directions
Check the opposing movement of the cutting blades
Adjust the cutting blades in opposite directions
7.13 Ground guidance
7.13.1 Install the AUTO CONTOUR* probe
7.13.2 Remove the AUTO CONTOUR* probe
8 Faults and solutions
8.1 Front tool
8.1.1 Improve harvest flow
8.1.2 Reduce grain losses
8.1.3 Harvest collection
8.1.4 Conveyors
8.1.5 Feed auger
8.1.6 Mower
8.1.7 Ground guidance
8.2 Hydraulic system
8.2.1 Bleed air from reel hydraulic cylinders
8.3 Electrical and electronic system
8.3.1 Prepare welding work
8.4 Harvest collection
8.4.1 Check the basic reel setting
Basic reel adjustment
Check the position of the reel
Check the height of the reel
8.4.2 Check the basic reel setting
Basic reel adjustment
Check the position of the reel
Check the height of the reel
8.4.3 Replace the reel fingers
8.5 Loading belt
8.5.1 Replace side conveyors
8.5.2 Replace the central conveyor
Open protection
Remove the reversing roller reversing roller
Remove the crossmember
Remove drive shaft
Install the reversal roller
Install the crosspiece
Install the drive shaft
Close protection
8.6 Feed auger
8.6.1 Replacing feed auger fingers with quick lock
8.6.2 Replace the feed auger fingers
8.6.3 Remove the dust plate
9 Maintenance
9.1 Preparing for maintenance
9.1.1 Opening and closing the side hatches
Open the front side hatch
Close the front side hatch
Remove the rear side hatch
Install the rear side hatch
9.1.2 Opening and closing the protection
Open protection
Close protection
9.1.3 Opening and closing the protection
Open protection
Close protection
9.2 Maintenance intervals
9.2.1 Before the start of the harvest
9.2.2 Every 10 operating hours or every day
9.2.3 After the first 50 hours of operation
9.2.4 Every 50 operating hours
9.2.5 Every 100 operating hours
9.2.6 Every 250 operating hours
9.2.7 Every 500 operating hours
9.2.8 Every 1000 operating hours
9.2.9 After harvest
9.2.10 Preservation measures for the front tool
9.3 Lubrication plan
9.3.1 Lubrication of lubrication points every 50 operating hours
Valid for: MONTANA
9.3.2 Lubricate the lubrication points every 100 operating hours
CONVIO FLEX
9.3.3 Lubricate the lubrication points every 250 operating hours
9.4 Gearboxes, clutch and cardan shaft
9.4.1 Check the transfer case oil level (G01)
9.4.2 Replacing the transfer case oil (G01)
Change the oil
Fill with oil
9.4.3 Check the oil level of the angle gearbox (G02) and (G03)
9.4.4 Drain the oil from the angle gearboxes (G02) and (G03)
Change the oil
Fill with oil
9.5 Chassis
9.5.1 Checking wheel hub bearing clearance
9.5.2 Adjusting the wheel hub bearing clearance
9.5.3 Check the tightening torque of the wheel nuts
9.6 Workouts
9.6.1 Setting drives
9.6.2 Adjust the chain (K01)
9.7 Hydraulic system
9.7.1 Check the tightness of the hydraulic system
9.7.2 Check hydraulic hoses
Marking of hydraulic hoses
9.7.3 Check the pressure accumulator
9.7.4 Check the hydraulic oil level
9.7.5 Replace hydraulic oil, return filter and air filter
Change the hydraulic oil
Replace the return filter
Replace the air filter
Add hydraulic oil
9.8 Loading belt
9.8.1 Clean conveyors
Clean the side conveyors
Clean the central conveyor
9.8.2 Adjust the tension of the side conveyors
9.8.3 Adjust the central conveyor tension
9.8.4 Remove conveyor seals
9.8.5 Remove conveyor seals
9.8.6 Check the seals of the protection
Align the exterior seals of the protection
Align the interior seals of the protection
Adjust the preload of the protection
9.9 Cutting device
9.9.1 Replacing the knives
9.9.2 Replace the segmented knife
Install the knife connector (D)
Assemble the knife segments (A) with the reinforcing plate
Assemble the knife segments (B) without reinforcing plate
Install the overlap segment (C)
9.9.3 Check equalizers*
Check Low Equalizers
Check the wear plate
Check the high equalizer for wear
Check high equalizer
9.9.4 Check equalizers*
Check Low Equalizers
Check the wear plate
Check the high equalizer for wear
Check high equalizer
9.9.5 Checking the upper finger*
Control upper finger
Check the wear plate
Check the high equalizer for wear
Check high equalizer
9.9.6 Replace the blade section
9.9.7 Replace short double fingers
9.9.8 Replace split double fingers
9.9.9 Replace long double fingers
9.9.10 Align double fingers
9.9.11 Replace the rapeseed separation blade knives*
Put down the knives
Put down the knife
9.9.12 Clean the guide bars of the rapeseed separation blades*
9.10 Ground guidance
9.10.1 Replacing the wear pads
10 Decommissioning and disposal
10.1 Decommissioning and disposal
10.1.1 Decommissioning and disposal
11 Declaration of conformity
11.1 CONVIO FLEX / CONVIO
11.1.1 Declaration of conformity for CE
11.1.2 Declaration of conformity for CE
Claas Operator Manual PDF
Claas Operator Manual PDF
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