Claas Disco 8500 Trend Eac (F30) Mower Operator Manual ES

File List:

00 2349 086 1.pdf

00 2349 086 1.pdf:

1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information about this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Information regarding warranty
1.1.7 Spare parts and technical issues
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Position yourself between the tractor and the machine
2.2.7 Couple the tractor with the machine
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction modifications
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine in operation
2.2.12 Use only after correct start-up
2.2.13 Technical status
2.2.14 Danger due to machine breakdowns
2.2.15 Comply with technical limit values
2.2.16 Danger due to coasting parts
2.2.17 Maintain functional protection devices
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Prepare the machine for road traffic
2.2.22 Dangers when driving on the road and in the countryside
2.2.23 Park the machine safely
2.2.24 Parking without supervision
2.2.25 Unsuitable consumables
2.2.26 Safe handling of consumables and auxiliary materials
2.2.27 Environmental protection and waste disposal
2.2.28 Fire protection
2.2.29 Deadly electrical discharge via overhead lines
2.2.30 Behavior in the case of an overhead line voltage transfer and lightning strike
2.2.31 Noise can have negative consequences for health
2.2.32 Liquids under pressure
2.2.33 Hot surfaces
2.2.34 Work only on the stopped machine
2.2.35 Maintenance work and repair work
2.2.36 Machine parts and lifted loads
2.2.37 Danger from welding work
2.3 Safety instructions on the machine
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Machine overview
3.1.2 General view of the direction of rotation of the mower discs
3.1.3 Machine operating mode
3.2 Optional equipment
3.2.1 High cut skates*
3.2.2 Wear pads*
3.2.3 Bar protection*
3.2.4 Outer swath disc*
3.2.5 Hydraulically foldable side protective covers*
3.2.6 Individual lifting with additional hydraulic hose*
3.2.7 PLUS* operation
3.2.8 Battery cable*
3.2.9 Category IV* adaptation balls
3.2.10 Technical legal equipment France*
3.2.11 Technical legal equipment Italy*
3.3 Identification plate and vehicle identification number
3.3.1 Machine identification plate
3.4 Machine information
3.4.1 Adhesive on the machine
4 Control and display instruments
4.1 Control elements
4.1.1 Stopcock, discharge
4.1.2 Pull rope
4.1.3 Front support leg
4.1.4 Rear support leg
4.1.5 CEMIS 10* Terminal
4.2 Indicator elements
4.2.1 Pressure gauge
4.2.2 Adjustment help
4.2.3 Mower blade box
5 Technical data
5.1 DISC 9300 TREND
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Tractor requirements
5.1.4 Version
5.1.5 Acoustic intensity level
5.1.6 Lubricants
5.2 DISC 8500 TREND
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Tractor requirements
5.2.4 Version
5.2.5 Acoustic intensity level
5.2.6 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Shut down and secure the machine and tractor
6.1.2 Secure the lifted machine
6.2 Adapt the tractor
6.2.1 Check the tractor ballast
Calculate the minimum front ballast
Calculate the minimum rear ballast
Calculate the actual load on the front axle
Calculate the actual total weight
Calculate the actual load on the rear axle
Calculation table
6.2.2 Check the tractor power take-off protection device
6.2.3 Assemble CEMIS 10*
6.3 Adapt the machine
6.3.1 Cardan shaft – check the length
6.3.2 Adapt the length of the cardan shaft
6.3.3 Mount the cardan shaft on the machine
6.3.4 Assemble the balls of the lower bars and the third point arm
Assemble the balls of the lower bars
Mount the third point arm ball
6.3.5 Adapt the position of the lower bar bolts
6.3.6 Assemble high cut skates*
High cut skid position at 60 mm (2.4 in)
Position of high cut skids at 30 mm (1.2 in)
6.3.7 Install the wear pads*
6.3.8 Adapt the overlap
Moving the mower units
6.4 Hooking up the machine
6.4.1 Attach the drawbar
Secure drawbar hooks so they cannot be opened accidentally
6.4.2 Hook the arm to the third point
6.4.3 Assemble the cardan shaft
6.4.4 Connect the hydraulic hoses
Connect the hydraulic hoses of the basic equipment
Connect with additional hydraulic hose* hydraulic hoses of the base equipment and individual lift
Connect the PLUS* drive hydraulic hoses
Connect with additional hydraulic hose* the hydraulic hoses of the PLUS* handling combined with the individual lift
6.4.5 Prepare PLUS* handling combined with individual lifting with additional hydraulic hose*
6.4.6 Plug in the lighting cable
6.4.7 Connect CEMIS 10*
6.4.8 Raise the support legs
6.5 Unhooking the machine
6.5.1 Lower the support legs
6.5.2 Unplug CEMIS 10*
6.5.3 Remove the lighting cable
6.5.4 Uncouple the hydraulic pipes
6.5.5 Dismantle the cardan shaft
6.5.6 Unhook the third point arm
6.5.7 Unhooking the lower drawbar
6.6 Prepare for road traffic
6.6.1 Fold up the side protective covers
6.6.2 Fold the machine into transport position
6.7 Prepare the working position
6.7.1 Deploy the machine to the working position
6.7.2 Fold down the side protective covers
6.8 Load the machine
6.8.1 Load the machine
7 Management
7.1 General security measures
7.1.1 Take into account before handling
7.2 Driving on the road
7.2.1 Circulation on public roads
7.2.2 Transport width with double high cut skids fitted*
7.3 Settings for use at work
7.3.1 Adjust the frame
7.3.2 Adjust the discharge of the mowing units
Summary of Discharge Pressure Settings
7.3.3 Adjusting the outer swath disc*
7.3.4 Adjust cutting height
7.3.5 Setting the crash protection
7.3.6 Retighten the crash protection
7.4 Use at work
7.4.1 Fold in transport position
7.4.2 Fold in working position
7.4.3 Take into account during the field trip
7.4.4 Using the machine
7.4.5 Adapt the power take-off speed
7.4.6 Mowing technique
7.4.7 Headboard position
7.4.8 Instructions on mowing
7.4.9 Difficult harvest conditions
7.4.10 Recommendation regarding environmental protection
7.5 CEMIS 10*
7.5.1 CEMIS 10 Recommendations
7.6 Turning CEMIS 10* on and off
7.6.1 Turn on the terminal
7.6.2 Turn off the terminal
7.7 CEMIS 10* transport position
7.7.1 Fold the machine into transport position
7.8 CEMIS 10* working position
7.8.1 Deploy the machine to the working position
7.9 CEMIS 10* mowing operation
7.9.1 Activate mowing operation
7.10 CEMIS 10* position for headers
7.10.1 Headboard position
Raise the machine to the headland position
Lower the machine from the headland position
7.11 CEMIS 10* individual elevation
7.11.1 Raise the mower units individually to the headland position
7.11.2 Lowering the mowing units individually from the headland position
7.12 CEMIS 10* maintenance function
7.12.1 Individually fold the mowing units into the transport position
7.12.2 Individually fold the mowing units into the working position
7.12.3 Folding the hydraulically foldable side protective covers*
8 Incident and solution
8.1 Summary of incidents
8.1.1 Incidents on the machine
8.2 Electrical and electronic system
8.2.1 Faulty lighting
8.3 Mowing device
8.3.1 The mower disc does not rotate
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 After the first 50 hours of service
9.1.3 Every 10 hours of service
9.1.4 Every 20 hours of service
9.1.5 Every 100 hours of service
9.1.6 Every 250 hours of service
9.1.7 Every 500 hours of service or annually
9.1.8 Every 5 years
9.1.9 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Check the main gear oil level
9.2.3 Change main gear oil
9.2.4 Check the oil level of the bevel gears
9.2.5 Change bevel gear oil
9.3 Clutch
9.3.1 Check the overload clutch
9.3.2 Dismantle the friction clutch
9.3.3 Install the friction clutch
9.3.4 Ventilate the friction clutch
9.3.5 Check the friction discs
9.3.6 Clean the friction clutches of the cardan shafts
9.4 Cardan shaft
9.4.1 Maintenance of cardan shafts
9.5 Hydraulic installation
9.5.1 Relieve pressure in the hydraulic system
9.5.2 Check the hydraulic hoses
9.5.3 Check the pressure accumulator
9.5.4 Dismantle the discharge cylinder
9.5.5 Assemble the discharge cylinder
9.6 Mowing device
9.6.1 Check the oil level and oil quality of the cutter bars
9.6.2 Change the cutter bar oil
Drain oil on the right and left
Fill oil on the right and left
9.6.3 Check the mower blades
9.6.4 Replacing the mower blades
9.6.5 Check the blade support
9.6.6 Check the intermediate pieces
9.6.7 Clean the outlet hole of the feed drum
9.6.8 Check the feed drum wear strips
9.6.9 Check the feed drum cover
9.6.10 Check the feed drum sealing washer
9.6.11 Check the mower discs
9.6.12 Replacing the mower discs
9.6.13 Setting the winding protection
9.7 Assembly and body parts
9.7.1 Eliminate crop remains
9.7.2 Clean the machine
9.7.3 Maintain the machine
9.7.4 Check the fixing material
9.7.5 Check the support of the protective breastplate
Hex nut tightening torques (3)
9.8 Greasing scheme
9.8.1 Lubricate lubrication points every 10 hours of service
9.8.2 Grease the lubrication points every 20 hours of service
9.8.3 Grease the lubrication points every 100 hours of service
9.8.4 Grease the lubrication points every 250 hours of service
9.8.5 Grease the lubrication points every 500 hours of service or annually
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 DISC 9300 TREND / 8500 TREND
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technical vocabulary
12.1.2 Abbreviations