Claas Dominator 130 (456) Combines Technical System EN

File List:

00 0288 837 1.pdf
00 0300 844 0.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0288 837 1.pdf:

PERKINS 1106D – E70TA
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
CCN (CLAAS Component Number)
Introduction
Validity of manual
Validity of manual
Safety rules
Safety and hazard information
General information
Important!
Hazard signs
Signal word
Regulations for avoiding accidents with personal injuries
Testing, adjusting and repair work
Engine operation
Suspended loads
Working on piping and hoses
Work on the Common Rail System
Working on the electric system
Working on the hydraulic system
Electric welding
Painting work
Working with urea solution
Information on how to avoid damage and premature wear
Liability limitation
Shutting down and storage
Regulations for avoiding health and environmental damage
Precautionary measures for protection against health and environmental damage
Disposal of operating utilities and auxiliary operating utilities
Information for working on the diesel engine
Accident protection
Cleanliness
Installation instructions
Engine overhaul
Putting into operation after an engine overhaul
First aid measures
List of abbreviations
Glossary
Glossary used in the Technical Systems documentation for diesel engines
Example: Pulse Width Modulation (PWM)
01 Engine
0102 Complete component
Complete component
Engine components – right side
Engine components – left side
Engine components – front side
Product Description
Engine Specifications
Identification plates of Perkins 1106D-E70TA diesel engine
Plate Location
Technical specifications Perkins 1106D-E70TA diesel engine
Engine Specifications
General Information
Introduction
0110 Engine housing
Basic engine
Cylinder crankcase
Description of function
Piston, Rings And Connecting Rods
Crankshaft
Viscous Vibration Damper
0120 Cylinder head / Valves / Idler gear
Cylinder head – Valves – Gearwheels drive
Cylinder head
Valve system components
Description of function
Gears and Timing Gear Case
Gear Group (Front) – Time
Crankcase Breather
0125 Injection / Fuel system
Cleanliness of fuel system components
Cleanliness of the engine
Working environment
Tools that have to be used to achieve cleanliness when working on the fuel injection system: Warranty condition.
New Components
Refuelling
Injection system / fuel system
Fuel System
High Pressure Fuel System
Components of the Fuel Injection System
Primary Filter/Water Separator
Secondary Fuel Filter
Fuel Pump Assembly
Typical example of the electrical control system for the fuel system
Fuel Injectors
Fuel Manifold (rail)
0130 Lubricating oil system
Lubricating oil system
Description of function
0135 Cooling system
Cooling System
Coolant Flow
Introduction (Cooling System)
Description of function
0140 Exhaust system
Exhaust system
Air inlet and exhaust system
Description of function
Turbocharger
Turbocharger with wastegate
Wastegate solenoid
0155 Engine control
Starting the diesel engine
Measured values table
Description of function
Perkins speeds table
Diesel engine monitoring system operation
Engine Control System
ECM (A015)
0197 Test/Measurement/Setting
Fuel System – Inspect
Air in Fuel – Test
Tube with visual sight gauge install
Test air bubbles in the fuel
Finding Top Center Position for No. 1 Piston. Fuel Injection Timing – Check
Finding Top Center Position for No. 1 Piston
Timing hole (Camshaft)
Timing hole (Crankshaft)
Fuel Injection Timing – Check
Fuel injection pump install
Fuel Quality – Test
Fuel System – Prime
Prime pump
Air Inlet and Exhaust System – Inspect
Air Inlet Restriction
Air cleaner test
Exhaust Restriction
Exhaust back pressure test
Inspection of the Crankcase Breather
Turbocharger – Inspect
Inspection of the Compressor and the Compressor Housing
Inspection of the Turbine Wheel and the Turbine Housing
Inspection of the Wastegate
Check the Wastegate for Proper Operation
Compression – Test
Glow plugs remove
Aftercooler – Test
Injector Solenoid – Test
Diagnostic Trouble Codes for the Circuit for the Injector Solenoids
Schematic of the circuit for the injector solenoids
P2 ECM connector. View of the pin locations for the injector solenoids
Typical example of the harness connector for the fuel injector solenoids
Typical example of the connector in the cylinder head
Engine Valve Lash – Inspect / Adjust
Cylinder and valve location
Valve Lash Check
Valve Lash Adjustment
Setting the valve lash
Valve mechanism
Engine Oil Pressure – Test
Measuring Engine Oil Pressure
Reasons for Low Engine Oil Pressure
Reason for High Engine Oil Pressure
Engine Oil Pump – Inspect
Oil pump inspect 1
Oil pump inspect 2
Oil pump inspect 3
Excessive Bearing Wear – Inspect
Excessive Engine Oil Consumption – Inspect
Increased Engine Oil Temperature – Inspect
Cooling System – Check (Overheating)
Cooling System – Inspect
Cooling System – Test
Boiling point of water
Checking the Filler Cap
Typical schematic of filler cap
Testing The Radiator And Cooling System For Leaks
Making the Correct Antifreeze Mixtures
Water Temperature Regulator – Test
Water Pump – Inspect
Engine Oil Cooler – Inspect
Engine Oil Cooler with a Low Mounted Filter Base
Vibration Damper – Check
Viscous Vibration Damper
CAN Data Link – Test
Diagnostic Trouble Codes
The following background information is relevant for this measure
Typical example of the schematic for the CAN data link
View of the pin locations for the CAN data link on the P1 connector
View of the pin locations for the CAN data link on the P2 connector
Electrical Power Supply – Test
Diagnostic Codes Table
Schematic for the electrical power supply circuit
View of the pin locations on the P1 connector for the ignition keyswitch and battery supply circuit
Schematic for the bypass application harness
Glow Plug Starting Aid – Test
Diagnostic Codes Table
Schematic for the glow plug starting aid circuit
Pin location on the P1 connector for the glow plug starting aid circuit
Ether Starting Aid – Test
Diagnostic Codes Table
Schematic for the Ether starting aid conditions
Schematic diagram for the ether injection solenoid
Terminal locations at the harness connector for the ether solenoid
Pin location on the P1 connector for the ether injection circuit
Solenoid Ether Injection
Sensor Signal (Analog, Active) – Test
Diagnostic Trouble Codes for the Analog, Active Sensors
Schematic for the pressure sensors
Pin locations on the P2 connector for the pressure sensors
Fuel rail pressure sensor
Typical example of an engine pressure sensor
Sensor Signal (Analog, Passive) – Test
Diagnostic Trouble Codes for the Analog, Passive Sensors
Schematic for the (Analog, Passive) sensors
P2 pin locations for the temperature sensors
Typical view of an engine temperature sensor
Sensor Supply – Test
Sensor power supply diagnostic trouble codes
Typical example of the 5 VDC supply circuit
Typical example of the 8 VDC supply circuit
Pin locations on the P1 connector for the sensor supply circuits
Pin locations on the P2 connector for the sensor supply circuits
Fuel rail pressure sensor
Typical example of an engine pressure sensor
Typical example of a speed/timing sensor
Solenoid Valve – Test
Diagnostic trouble codes
Schematic for the solenoid valves
Pin locations on the P2 connector for the solenoid valves
Speed/Timing – Test
Diagnostic Trouble Codes
Description
Schematic for the speed/timing sensor
Typical example of a speed/timing sensor
Pin locations for the speed/timing sensor on the P2 connector
Water in Fuel – Test
Water-in-Fuel Sensor Operation
Schematic for the WIF sensor
Pin locations on the P1 connector for the WIF sensor
Connector for the WIF sensor
Electrical Connectors – Inspect
Connector Illustration. Detail A
Diagram for the installation of a connector plug (typical example)
Seal for a three-pin connector
Seal for the ECM connector
A typical example of the lock wedge.
Diagram for testing pin retention
Replacing the engine control module (ECM)
Configuration Parameters
Codes That Relate to Configuration Parameters
Function Description
ECM Software – Install (Flash programming)
Codes That Relate to Configuration Parameters
Function Description
0198 Problem / Remedy
Coolant contains oil
Introduction
Probable causes
Recommended actions
Coolant Level Is Low
Introduction
Coolant temperature is high
Introduction
Diagnostic trouble codes for high coolant temperature
Probable causes
Recommended actions
Cylinder is noisy
Probable causes
Recommended actions
Engine cranks but does not start
Probable Causes
Recommended actions
Engine does not crank
Probable Causes
Recommended Repairs
Engine Has Early Wear
Probable causes
Recommended actions
Engine Has Mechanical Noise (Knock)
Probable causes
Recommended actions
Engine Misfires, Runs Rough or is Unstable
Probable causes
Recommended actions
Engine Overspeeds
Diagnostic Trouble Code for Engine Overspeed
Probable causes
Recommended actions
Engine Shutdown Occurs Intermittently
Probable causes
Recommended actions
Engine Stalls at Low RPM
Probable causes
Recommended actions
Engine Top Speed is Not Obtained
Probable causes
Recommended actions
Engine Vibration Is Excessive
Probable causes
Recommended actions
Exhaust Has Excessive Black Smoke
Probable causes
Recommended Actions
Exhaust Has Excessive White Smoke
Probable causes
Recommended actions
Fuel Consumption Is Excessive
Probable causes
Recommended actions
Fuel Contains Water
Recommended actions
Fuel Rail Pressure Problem
Probable causes
Recommended actions
Inlet Air is Restricted
Inlet Air Temperature Is High
Probable causes
Recommended actions
Intake Manifold Air Pressure Is High
Probable causes
Recommended actions
Intake Manifold Air Pressure Is Low
Probable causes
Recommended actions
Intake Manifold Air Temperature Is High
Probable Causes
Recommended Actions
Oil Consumption is Excessive
Probable causes
Recommended actions
Oil Contains Coolant
Probable causes
Recommended actions
Oil Contains Fuel
Measuring Fuel Dilution
Probable causes
Recommended actions
Oil Pressure is Low
Diagnostic codes for low engine oil pressure
Diagnostic code 100-17 Engine Oil Pressure versus Engine Speed
Diagnostic code 100-1 Engine Oil Pressure versus Engine Speed
Probable causes
Recommended actions
Power is Intermittently Low or Power Cutout is Intermittent
Probable causes
Recommended actions
Valve Lash is Excessive
Probable causes
Recommended actions
10 Electrical / Electronic equipment
1012 Modules / sensors
Module A015 – PERKINS 1106D – E70TA (System Overview)
System Overview
Module A015 – (ECM) Engine Control Module
Sensors / actuators – PERKINS 1106D – E70TA
Sensor Locations for the Engine
Sensor locations on the left side of the engine
Close view of Sensors on the left side of the engine
Sensor locations on the right side of engine
Speed/Timing Sensors
Primary speed/timing sensor
Secondary speed/timing sensor
Schematic for the speed/timing sensor
Pressure Sensors
Schematic for the pressure sensors
Temperature Sensors
Schematic for the engine temperature sensors
Engine Harness
92 Diagnosis
9220 Error codes engine (J1939)
FMI failure code (Failure Mode Indicator)
FMI fault code (Failure Mode Indicator) PERKINS
FMI 00 (Signal too high)
FMI 01 (Signal too low)
FMI 02 (Erratic signal)
FMI 03 (Voltage too high)
FMI 04 (Voltage too low)
FMI 05 (Current too low)
FMI 06 (Current too high)
FMI 07 (Mechanical fault)
FMI 08 (Faulty frequency signal)
FMI 09 (Communication fault)
FMI 10 (Signal changes too quickly)
FMI 11 (Multiple fault)
FMI 12 (ECU defective)
FMI 13 (Signal outside of calibration range)
FMI 16 (Parameter not available)
FMI 17 (No reply from ECU)
FMI 18 (Power supply fault)
FMI 19 (Software conditions not met)
Fault codes
Diesel engine fault codes – J 1939 / PERKINS / 1106D – E70TA
Diagnostic Trouble Codes
Event Codes
9295 Measuring devices
Connecting CDS
Home screen after communication with the CDS
CDS features
Module overview
Engine control
Connecting CDS
Module diagnostics
Engine tests (Example only)
GENERAL 1: How to find the engine tests
GENERAL 2: Selection menu (engine tests)
Injector solenoid test (0125)
Test description
Cylinder Cutout Test (0155)
Test description
Test Module Outputs (0155)
Setting of Module Outputs and Valves
Position of components
Electric system
A Terminal / modules
B Sensors
Y Solenoid coils

00 0300 844 0.pdf:

DOMINATOR 130 Type 456
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard precautions
Validity of manual
Validity of manual
List of abbreviations
05 Steering
0505 Steering
Steering system – General
Neutral function diagram
Function diagram with steering actuated
Check of steering
09 Hydraulic system
0905 Hydraulic oil tank
Hydraulic oil tank
Hydraulic oil tank with filter
0910 Pumps
Hydraulic pumps
Double pump
0920 Valves
6/9-way multi-function valve (6037)
Valve cross-section
Designations
Description of function
Swing grain tank unloading tube hydraulic valve (6019)
Valve cross-section
Designations
Description of function
Working hydraulics pressure relief valve (7003).
Valve cross-section. Pressure relief valve on machines with a bagging platform
Designations
Description of function
Lock-up valve unit (7034)
Valve cross-section
Designations
Description of function
Flow divider (7069)
Valve cross-section. Flow divider (7069). Option with hydraulic fore and aft reel adjustment.
Designations
Description of function
Malfunctions
Option. Hydraulic fore and aft reel adjustment hydraulic valve (6039)
Valve cross-section
Designations
Description of function
Reverse front attachment valve block (Y086)
Valve cross-section
Designations
Description of function
3-D sieve pan pendulum control hydraulic valve (6001)
Valve cross-section
Designations
Description of function
Ground drive variator foot valve (6038)
Valve cross-section
Designations
Description of function
One-way restrictor, one-sided (7060)
Valve cross-section
Designations
Description of function
0925 Hydraulic Motors
Reverse front attachment hydraulic motor (2026)
Installation position of rotor
Description of function
0930 Cylinders
Hydraulic cylinder variants – End position vent opening
Description of function
Reverse front attachment hydraulic cylinder (3053)
Sectional drawing
Reverse front attachment hydraulic cylinder adjustment
Description of function
Swing grain tank unloading tube hydraulic cylinder (3020)
Sectional drawing
Reel vertical adjustment hydraulic cylinders (3014 + 3015)
Sectional drawing
Description of function
Horizontal reel adjustment hydraulic cylinder
Sectional drawing
Description of function
Variator variable-speed drive hydraulic cylinder
Sectional drawing
Description of function
0980 Hydraulic circuit diagram
Vehicle hydraulics circuit diagram
Circuit diagram of overall hydraulic system
Testing and measuring
10 Electrical / Electronic equipment
1010 Central electrics
Central terminal compartment
Components in central terminal compartment
1012 Modules / sensors
Modules A092, A093, A094 – Speed monitor (option)
1080 Electronic circuit diagram
Introduction into circuit diagrams
Overview of designations
Cable marking
Abbreviations of wire colours according to ISO (IEC 60757)
Electric circuit diagrams of machine (SCM) type 456
SCM 01- Main power supply, diesel engine electric starting motor
Designations
Measured values table
Description of function
Connector pin assignment:
Connection list
SCM 02 – Electric power supply – Starting the diesel engine
Designations
Measured values table
Description of function
Connector pin assignment:
Connection list
SCM 03- Diesel engine monitoring
Designations
Measured values table
Description of function
Connector pin assignment:
Connection list
SCM 04 – Throughput monitoring
Designations
Description of function
Connector pin assignment:
Connection list
SCM 05 – Reversing horn
Designations
Description of function
Connector pin assignment:
Connection list
SCM 06 – Reverse front attachment
Designations
Measured values table
Description of function
Connector pin assignment:
Connection list
SCM 07- Speed monitoring (option)
Designations
Measured values table
Description of function
Speed table
Connector pin assignment:
Connection list
SCM 08 – Operational status indicators
Designations
Measured values table
Description of function
Connector pin assignment:
Connection list
SCM 09 – Warning beacon (connection option)
Designations
Description of function
Connector pin assignment:
Connection list
SCM 10 – Turn signal indicator, hazard warning light
Designations
Description of function
Connector pin assignment:
Connection list
SCM 11- Lighting main circuit, position light, instrument panel illumination
Designations
Description of function
Connector pin assignment:
Connection list
SCM 12 – Work lights
Designations
Measured values table
Description of function
Connector pin assignment:
Connection list
SCM 13 – Brake light
Designations
Description of function
Connector pin assignment:
Connection list
SCM 14 – Windscreen wiper
Designations
Measured values table
Description of function
Connector pin assignment:
Connection list
SCM 15 – Compressor cooling system
Designations
Measured values table
Description of function
Connector pin assignment:
Connection list
SCM 16 – Additional sockets (connection options)
Designations
Description of function
Connector pin assignment:
Connection list
Position of components
Hydraulic system
1000 Oil tank / filter
2000 Pump / motor
3000 Hydraulic cylinders
4000 Restrictor / orifice plate
6000 Valves – mechanically actuated
7000 Valves – hydraulically actuated
8000 Couplings / connections
9000 Measuring points / gauges
Electric system
B Sensors
H Signal devices / light
R Potentiometer / resistor
S Switch / pushbutton – Cab operation
U Switch – External operation
Y Solenoid coil
Z Actual value switches

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)