Claas Frontloader 80 120 (X04) Tractors Technical System EN

File List:

00 0302 343 1.pdf
00 0302 565 2.pdf
00 1143 962 1.pdf
CLAAS HARNESS PARTS.pdf

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 1143 962 1.pdf:

FL – FLC – FLE loaders
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
General information
Using this diagnostic manual
Safety rules
Safety instructions and risk information
Validity of manual
Validity of this diagnostic manual
06 Lift device
0615 Front loader
Reminder
Control valve slide valves
Lifting circuit
“Shock Eliminator System” (Op)
Loading circuit
Loading circuit of FL loaders
Loading circuit of FLC – FLE loaders
Parallelogram hydraulic cit
Hydraulic parallelogram – “PCH System”
3rd function circuit
Loading retarder
4th function circuit
Safety system circuit
“ACS” circuit
“SCS” circuit
“Fast-Lock System” circuit
“Speed-Link System” circuit
Mechanical part
0698 Problems / remedy
Faults on the Mach System
Appearance of oil leaks
Faults on Flexpilot System
Open centre: Hydraulic malfunction noted on the tractor
Open centre: Loader does not lift the load stated
Load sensing signal (LS): Hydraulic malfunction noted on the tractor
Load sensing signal: Loader does not lift the load stated
Faults on Flexpilot System
Appearance of jerking relating to the hydraulic system
Abnormally hard to move the control lever
Control valve body rupturing under the effect of the pressure as soon as the vehiclon
Response time too long
Appearance of oil leaks outside the control valve
Faults on lifting circuit
Loader lowerilts on loading circuit
Loader dumping by itself
Lack of power when digging or unloading
Checking the loader solenoid valves
Characteristics of the solenoid valves
Solenoid valve not working
Dismantling the solenoid valve
Dismantling the solenoid valve of the 3rd function on the FL loader
User advice in order to avoid clogging the solenoid valves
10 Electrical / Electronic equipment
1015 Wiring harnesses
Overview of the FL loader wiring harnesses
Wiring harness for loader equipped with 3rd function
Wiring harness for loader equipped with 3rd function and 4th function
Wiring harness for loader equipped with 3rd function, 4th function, ACS and “Fast-Lock” or “Speed-Link”
Wiring harness for loader equipped with 3rd function, 4th function, SCS, ACS and “Fast-Lock” or “Speed-Ling harness for safety loader on the lifting and loading circuit
Overview of the FLC loader wiring harnesses
Wiring harness for loader equipped won
Wiring harness for loader equipped with 3rd function and 4th function
Wiring harness for loader equipped with 3rd function, 4th function, and “Fast-Lock”
Wiring harness for loader equipped with safety function on lifting and loading
Overview of FLE loader wiring harnesses
Wiring harness for loader equipped with 3rd function
Wiring harness for loader equipped with safety function on lifting and loading
Position of components
Hydraulic system
3000 Hydraulic cylinders
5000 Accumulators
8000 Couplings – Connections
Electric system
V Electronic components
X Connections
Y Electromagnetic coil

CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical tronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)