Claas Lexion 480 (546) Combines Operator Manual FR

File List:

00 0288 976 0.pdf
00 0298 248 1.pdf
00 0302 219 2.pdf

00 0288 976 0.pdf:

LEXION 770-405
Contents
Introduction
General informations
Validity of the notice
Use of the instructions
Texts and illustrations
Plan with module structure
Seek and find
Steering Specifications
Abbreviations
Specialized terminology
Security
General informations
To respect
Warning pictogram
Signal word
General safety and accident prevention instructions
General safety and accident prevention regulations, combine harvester
First aid measures
Exit the machine
Battery cut-off switch
Stop the machine
02 Transmission – Clutch – Cardan shaft
0210 Oscillation damper
Vibration damper
Technical characteristics
Preparing for work
To set down
Vibration damper
Technical characteristics
Preparing for work
To set down
Vibration damper
Technical characteristics
Preparing for work
To set down

00 0298 248 1.pdf:

Introduction
Introduction
General advice
Driving on the road
Important
Nameplate / Serial number
Nameplate – machine
Machine serial number
CATERPILLAR C12 engine serial number
CATERPILLAR C9 engine serial number
Straw chopper nameplate
Cabin serial number
Safety tips
Safety tips
Safety stand
Extinguisher
Battery separator switch
Blocking wedges
Installing the wedges
Safety stickers with warning picto_x0004_grams
Technical characteristics_x0004_
CLAAS LEXION 480
CLAAS LEXION 480
CLAAS LEXION 480
CLAAS LEXION 470
CLAAS LEXION 470
CLAAS LEXION 470
Safety devices_x0004_
Frontal equipment – ​​weight, dimensions
Before starting
Work required before first_x0004_ start-up
Cabin with Climatic
Control and indicatilements
Switching on the Climatic
Cabin trature adjustment
Manual adjustment of fan-evaporator speed
Fully automatic heating operation
Manual adjustment of heating operation
Heating of the foot area
REHEAT operation (remove fog from cabin windows)
External temperature display
Switching the temperature display to Fahrenheit
Fault display, temperature sensor error F0 (passenger compartment, blue)
Fault display, error temperature sensor F1 (output, yellow)
Fault display, F2 temperature sensor error (external, red)
Cabin with air conditioning (standard)
Cabin with compressor air conditioning
Cabin with heating
Heating of the foot area
Reheat system (fogged windows)
Incident, cause or remedy – compressor air conditioning
Opening and closing the cabin roof
Windshield washer
Overview of the driving position
Control panel
Screen (progress figure)
Screen (harvest figure)
C key area
Selector D
Steering column
Ignition key lock (S)
Multifunction switch
Driving informant
Multifunction handle
Steering column adjustment
Pivot the upper part of the steering column_x0004_
Steering wheel height adjustment
Central electrical system
Pivot the hopper discharge chute
Security device
Start/stop of hopper emptying
Start/stop of threshers
Driver’s seat
Mechanical driver’s seat
Driver’s seat on “air cushion” (optional equipment)
Access ladder
Front ladder
Swivel ladder
Ladder access and extension
Parking lights in case of excess width
Clearance lights in case of excess width
Rear ladder
Other uses of the rear ladder
Driving the combine_x0004_
Engine speed selector
Maneuvers
Start the engine
Servo control (optional equipment)
Adjusting the hardness of the feed lever
Driving characteristics
Direction
Pedal Parking brake
Stop the engine
CLAAS-Autopilot (corn p
CLAAS-Autopilote (grain cutting apron)
Adjusting the rectilinear movement of the combine-_x0004_combine
Adapt the laser sensor to the field
Getting started with the CLAAS Autopilot
Use in rapeseed with left side blade
Hydraulic cylinders of the de_x0011_coupe apron
Hook up the hydraulic cylinders of the cutting deck
Third cutting deck cylinder
Steering bridge
Change steering axle setting from transport position to working position
Track adjustment – ​​steering bridge
LEXION 470 adjustable steering axle
Steering axle wheels – turning limitations_x0004_ (adjustable steering axle)
Steering axle 8 t LEXION 480
Side hatches
Open and close the side and rear hatches_x0004_
Adjusting the hatch closures
Cabin and lighting
Lighting, working lights and mirrors
Towing / harvested product control / hopper
Control of the hated product
Closing the openings at the hopper level
Fitting LEXION 480 twin ws
Using the front ladder with twin wheels_x0004_
Additional weights LEXION 470
Installing ballast on the steering axle
Installation and removal of the cutting apron_x0011_
Installation of the cutting deck
Tilting the cutting deck from transport position_x0004_
Machines with CLAAS Auto-Contour
Adjustment of the hydraulic cylinder for transverse adjustment of the cutting deck
Machines without CLAAS Auto-Contour
Locking of the cutting aprons and corn picker (cutting aprons without Auto-Contour)
Connect the cardan shaft
Connection of the hydraulic hoses for_x0011_the reel drive (cutting deck with…
Placement of crutches
Removing the cutting deck
Disconnect the hydraulic hoses for_x0011_the reel drive (cutting deck with…
Removing the cardan shaft
Remove universal coupling
Open cutting deck lock
Removing the cutting deck from the ground
Removing the cutting deck on the cutting deck trailer
CEBIS use
Usage – machine_x0011_de_x0011_base
Feed channel
Supply chains
Cutting deck reversing device
Cutting deck flexibility springs
Checking the adjustment of the flexibility springs
Cutting height display
Cutting deck flexibility display
Lock the cutting deck flexibility springs
Adjusting the lowering speed of the front tool
Cutting deck clutch
Cutting deck on/off
Threshing bodies
Destoner bin
Start/stop of threshers
Cleaning the threshing elements
Adjusting the concave
Learning the end stops
Drummer’s Diet
Drummer Controls
Two-speed variator
Assembly and disassembly of the pre-concave segments
Threshing segment
Removing the threshing segment
Installation of the piling segment
Trimming
Unblocking the beater
LEXION 480 separation rotors
Separation rotors
Driven by stepped pulleys
Rotor variator (optional equipment)
Dismantle the separation baskets
Install the separation baskets
Alarm signal
Cover the separation casings of the_x0011_rotors
LEXION 470 separation rotors
Separation rotors
Driven by stepped pulleys
Rotor variator (optional equipment)
Fake baskets
Installation and removal of false baskets
Installation of false baskets
Alarm signal
Cleaning
Cleaning boxes
Preparation table
Slatted grilles
Electric grid adjustment
Removing the grilles (electric adjustment of the grilles)
Assemble the grids
Tightening torque of axial screw connections for upper and lower grilles
Basic rack adjustment
Use without bottom rack
Cleaning ventilation
Fan speed adjustment
Airy waterfall
Adjusting the ventilation nozzle – pre-separation
Deflector plate
Check valves for threshing grasses (optional equipment)
Dynamic slope compensation (3D cleaning)
Return of the oats
Flow control device
Rotor separation system
Auger and buckets
Elevators
Hopper fairing sheet
Emptying the hopper
Hopper emptying assistance (additional equipment)
Hopper discharge chute
Rotate the drain chute
Drain chute cleaning hatch
Hopper Drain Shear Bolt
On/off hopper emptying
Access to the hopper
Automatic chain lubrication – hopper emptying (additional equipment)
Straw chopper / spreader fan_x0004_ LEXION 480
Straw chopper
Checks to be carried out before starting the straw chopper
Adjusting the hash length
Cross blade adjustment
Starting the straw chopper
Spreader fan
Adjusting the distribution width
Adjustment of the pivoting zone of the spreader fans
Straw chopper
Stopping the straw chopper and positioning it on the windrow
Disassemble the feed table of the straw chopper to thresh the corn
Reduce the speed of the straw chopper
Straw chopper/chaff spreader LEXION 470
Straw chopper
Checks to be carried out before starting the straw chopper
Adjusting the spreading width
Dispensing funnel – height adjustment
Electrical adjustment of the spreading plate
Adjusting the hash length
Cross blade adjustment
Starting up the straw chopper
Decommissioning the straw chopper
Position of the straw chopper for coupling the_x0011_cutting deck trailer
Reduce the speed of the straw chopper
Chaff spreader
Unfold the chaff spreader
Straw spreader
Adjusting the ejection distance
Grid and threshing tables
Grid table
Threshing Table
Trimming hatches
Threshing segment
Incident, cause or remedy – basic machine
Maintenance – machine_x0011_de_x0011_base
Important maintenance tips
Important maintenance and safety tips
Maintenance and lubricant tables
Maintenance tables
Lubricant tables
Hydraulic circuit
Pressure accumulator
Check the oil level
Changing the hydraulic oil
Replacing the hydraulic oil filter
Cleaning coarse filters
Filling instructions when changing oil (Sauer 90 R 130 / 90 M 100)
Air bleeding from the hydraulic cylinder for transverse regulation of the cutting deck
Check the oil level
Oil drain
2-stage bridge box (20 t / 19 t / 20 t HD)
Check the oil level
Oil drain
Bridge box (epicyclic gear)
Check the oil level
Oil drain
Beater reducer
Oil drain
Checking the oil level
Transfer case (engine)
Check the oil level
Oil drain
Gearbox rotors
Check the oil level
Oil drain
Hopper drain housing
Check the oil level
Oil drain
Spreader fan gearbox (chaff chopper)
Check the oil level
Oil drain
Shift adjustment
Brake and brake fluid
Parking brake
Feed channel
Tighten the feed channel chains
Cleaning the suction fan (optional equipment)
Elevator chains
Grain elevator chain tension (machine without output measurement)
Grain elevator chain tension (machine with output measurement)
Tons return chain tension
Drive belts / Drive chains – basic machine
General advice
Left drive scheme
Drive Belts and Chains
Straight training scheme
Drive Belts
Removing the cutting deck drive belt (1) (cutting deck drive without…
Installation and tensioning of the cutting deck drive belt_x0011_(1)
Removing the cutting deck drive belt (2) (cutting deck drive with…
Installing and tensioning the cutting deck drive belt (2)
Removing the cutting deck variator drive belt (3)
Installing the cutting deck variator drive belt_x0011_(3)
Removing the feed drum drive belt (4)
Installing and tensioning the feed drum drive belt (4)
Removing the cutting deck intermediate gear drive belt (5)
Installing and tensioning the cutting deck intermediate gear drive belt (5)
Removal of the drive belt (6) of_x0011_the_x0011_hydraulic pump for the straw spreader / straw spreader…
Installation and tensioning of the drive belt (6) of the hydraulic pump for the straw spreader…
Removing the main intermediate gear drive belt (7)
Installation and tensioning of the main intermediate gear drive belt (7)
Removing the intermediate hopper emptying train drive belt (8)
Installation and tensioning of the intermediate hopper emptying train drive belt_x0011_(8)
Removing the straw chopper intermediate gear drive belt (9)
Installation and tensioning of the intermediate straw chopper gear drive belt (9)
Removing the straw chopper drive belt (10 and 11)
Installing and tensioning the straw chopper drive belt (10 and 11)
Adjusting the intermediate gear of the LEXION 480 spreader fan
Removing the fan drive belt_x0004_ spreader (12)
Installing and tensioning the spreader fan drive belt (12)
Adjusting the spreader fan drive
Installing and tensioning the spreader fan drive belt (16)
Removing the cleaning box intermediate gear drive belt (13)
Installation and tensioning of the cleaning box intermediate gear drive belt_x0011_(13)
Removing the cleaning box intermediate gear drive belt (14)
Installation and tensioning of the cleaning box intermediate gear drive belt (14)
Removing the cleaning box drive belt_x0004_ (15)
Installing and tensioning the cleaning shoe drive belt (15)
Adjusting the stepped drive of the axial_x0011_rotors_x0011_(18)
Adjusting the middle gear of the axial rotor drive
Removing and installing drive belt (19)
Removing the turbine intermediate gear drive belt (20)
Installation and tensioning of the turbine intermediate gear drive belt (20)
Removing the turbine drive belt (21)
Install the turbine drive belt_x0011_(21)
Removing the threshing gear variator drive belt (22)
Installing the variator drive belt_x0011_threshing bodies (22)
Beater Drive Belt Removal_x0011_(23)
Installing and tensioning the mixer drive belt (23)
Preliminary Throttle Drive Belt Removal (24)
Installing and tensioning the preliminary throttle drive belt (24)
Removing the suction turbine drive belt (28)
Installing and tensioning the suction turbine drive belt (28)
Tighten the radiator screen drive belt (32)
Tighten the suction turbine_x0011_drive belt (34)
Removing the hopper discharge drive chain (17)
Installing and adjusting the hopper discharge drive chain (17)
Cabin / air conditioning by compressor_x0004_
Cleaning the filters
Cleaning the devices in the cabin roof
Compressor air conditioning
Cleaning the capacitor
Checking the refrigerant level
Filter dryer replacement
Required quality of refrigerant for filling – refrigerant R 134 a
Compressor oil
Maintenance work before harvest
Flow control device / fire extinguisher
Flow control device
Extinguisher
Compressed air system (additional equipment)
Compressed air connection points
Purging water from the air tank
Pressure regulator
Straw chopper
Removing the blades
Removing the straw guide plate (LEXION 470)
Installation of the straw guide plate (LEXION 470)
Removing the straw guide plate (LEXION 480)
Installation of the straw guide plate (LEXION 480)
Blade replacement
Replacement of counter knives
Straw spreader
Installing and adjusting the toothed belt
Diet monitoring
Setting the inductive sensor
Winterizing the combine harvester-_x0004_
Maintenance – engine
Important maintenance tips
Important maintenance and safety tips_x0011_
Maintenance and lubricant tables
Maintenance table
Lubricant table
Engine maintenance
Engine Overview
Fuel system
Fuel tank
Supplementary fuel tank (optional equipment)
Easily replaceable filter of the supplementary tank
Fuel shut-off valve
Water decanter / fuel pre-filter (standard equipment – ​​small model)
Fuel pre-filter exploded view:
Water decanter / fuel pre-filter (optional equipment, replaces tre-filter fig. 11)
Exploded view of the water decanter / fuel pre-filter:
Fuel Filter
Filter cartridge replacement
Bleed the air from the fuel system
Checking the engine oil level
Engine oil change
Drain used oil
Oil filter
ling the engine oil
Cooling system
Cooling liquid
Engine block bleed screw
Radiator
Fill with coolant
Overpressure
Anti-corrosion and anti-freeze protection
Warning sign
Coolant temperature
Stopping an overheating engine
Radiator protection
Cleaning the radiator
Dry air filter
Alarm device
Cleaning the suction grille
Cleaning the dry air filter
Cleaning the air filter
Security cartridge
Electrical system
Alternator
Engine incidents, cause or remedy
Winterizing tips for_x0011_engines
Motor protection
Lubrication plan
Lubricants and advice
Alphabetical index
Alphabetical index

00 0302 219 2.pdf:

LEXION 770-405
Contents
Introduction
General informations
Validity of the notice
Use of the instructions
Texts and illustrations
Plan with module structure
Seek and find
Steering Specifications
Abbreviations
Specialized terminology
Tightening torques
Tightening torques for metric coarse threads
Tightening torques for metric fine pitch threads
Tightening torques for hydraulic screw connections with cutting ring DIN 3861
Security
General informations
To respect
Warning pictogram
Signal word
General safety and accident prevention instructions
General safety and accident prevention regulations, combine harvester
First aid measures
Deposit of harvested product / Deposit of straw
Exit the machine
Adjustment and maintenance work
Risk of injury from hydraulic fluid
Battery cut-off switch
Stop the machine
08 Orders
0841 Threshing gear control
Driven Pulley, Belt (R52)
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
Lubrication interval
0842 Separation command
Driven Pulley, Belt (R41)
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
Lubrication interval