Claas Lexion 530-510 (583) Combines Technical System FR

File List:

00 0290 603 0.pdf
00 0291 945 0.pdf
00 0294 060 4.pdf
00 0299 698 2.pdf
00 0299 699 4.pdf
00 0303 816 1.pdf

00 0290 603 0.pdf:

Contents
Introduction
Validity of the notice
Overview
Connection diagrams
13c Scattering of straw and chaff. Radial spreader with spreading characteristics
13c Scattering of straw and chaff. Radial spreader with spreading characteristics
Designations
Table of measured values
Description of operation
Scattering mode switch U039
Description of operation
Sheet allocation
List of bindings
Wiring the modules
Module A51 – radial spreader
Designations
Pin Allocation
Alphabetical index

00 0294 060 4.pdf:

LEXION 600 – 510 From machine number 589 00018, 586 00918, 585 00358, 584 02256, 583 00868 Technical systems, Electrical system
Construction of electrical plans
Power plant
ZE internal connections
Connection cable (module board – base board):
Module pinout layout
Module A6 – Air conditioning
Module A7 – Cabin fan speed regulator
Module A8 – AUTOCONTOUR (CAC)
Module A9 – Autopilot (ATP)
Module A10 – On-board informant (BIF/CAB)
Module A12 – Rotation speed safety (DZW)
Module A13 – Flow Control (DKG)
Module A15 – CATERPILLAR electronic engine control (CAT C13, C12, C10, C9, 3126B)
Module A15 – Electronic engine control CATERPILLAR (CAT C 6.6)
Module A15 – electronic engine control DAIMLER-CHRYSLER (DC)
Module A17 – Adaptation of the ADM DAIMLER-CHRYSLER (DC) engine
Module A16 – Reel adjustment
Module A21 – Quantimeter
Module A25 – Adjusting the grids
Module A27 – VARIO
Module A28 – Spreader fan (VGS)
Module A30 – Cebis Terminal
Module A33 – Sidefinder
Module A34 – Hopper emptying
Module A37 – Electrohydraulic control (EHS) – 3-speed transmission
Module A37 – Electrohydraulic control (EHS) – 2-speed transmission
Module A38 – Rotor (RIO)
Module A39 – Feed adjustment
Module A46 – Adjustment of the spreading plate (RIO)
Module A49 – Hydrostatic System Module (EFA)
Module A51 – Radial spreader
Module A65 – Pilot GPS terminal
Module A66 – GPS Pilot Module (GPB)
Module A79 – Rear engine axle module (RAD)
Module A83 – 4-Trac validation module
Electrical plans 01a – 50a
01a Main voltage supply, diesel engine starter
02aStarting the diesel engine, adjusting the speed of the diesel engine
02c Starting the diesel engine, adjusting the speed of the diesel engine – CAT C6.6
02dStarting the diesel engine,Adjusting the speed of the diesel engine
03a Diesel engine safety
04a Road driving control, cut-off valve (Not valid for hydrostatic drive by electrohydraulic control)
04b Road driving control, cut-off valve – with electrohydraulically controlled hydrostatic drive (EFA)
05a Instrument panel, keyboard, rotary switch, printer (Not valid for hydrostatic drive by electrohydraulic control)
05b Dashboard, keypad, rotary switch, printer – with electrohydraulically controlled hydrostatic drive (EFA)
06a CAN-Bus, voltage supply module, with CATERPILLAR diesel engine – C13, C12, C10, C9, 3126B
06b CAN-Bus, voltage supply module, with CATERPILLAR – C 6.6 diesel engine
06c CAN-Bus, voltage supply module, with Daimler diesel engine – Chrysler DC 502 LA
07a Beater clutch
08a Adjusting the concave / beater variator
09a Adjusting the rotor flaps / rotor variator
10a Fan variator
11a Adjusting the grids
12a Adjusting the spreading plate
13a Straw spreader and chaff spreader, fan spreader
13b Straw and chaff spreader
14a Pivoting of the hopper discharge chute
15a Emptying the grain hopper / helping to empty the grain hopper
16a Control of rapeseed saws
17a Front tool and reversing drive
18a Front tool variator
19a Straw chopper – Standard shredder for the LEXION 570 – 510
19b Straw chopper – Radial spreader for the LEXION 600 – 570
20a Raising/lowering the front tool, transverse adjustment
21a Reel Adjustment – ​​Standard Cut, Fold Cut, MaxFSon Front Implement
21b Adjusting the reel – VARIO cut
21c Conspeed corn header – folding of the corn header, adjustment of the picking plates, corn auger
21d Rake up – training, swath packer adjustment
22a Reel variator
23a Adjusting the cutting deck (Vario), folding the cutting
23b Adjusting the cutting deck – MaxFlex
24a AUTOCONTOUR (CAC)
25a Safety of the rotation regime
26a Machine safety (Not valid for hydrostatic drive by electrohydraulic control)
26b Machine safety – with electrohydraulically controlled hydrostatic system (EFA)
27a Quantimeter / Grainmeter
28a AUTOPILOT – Laser system
28b AUTOPILOT – Sensor system
28c AUTOPILOT – GPS steering
29a Flow control
30a Grain hopper opening/closing (electric), grain hopper filling indicator, rotating beacon
30b Grain hopper opening/closing (hydraulic), grain hopper filling indicator, rotating beacon
31a Suspension of the front tool
32a4-wheel drive control, auxiliary fuel tank
32b4-wheel drive control, auxiliary fuel tank
32c Engine rear axle drive – engine rear axle axle, fuel tank with hydrostatic drive
33a Cutting spring lock (only when equipped with a front tool cylinder with spring)
36a Flashing device (Europa)
36b Flashing device (USA)
37a Windshield wiper, windshield washer system
38a Air conditioning
38b Air conditioning automation
39a Cabin comfort equipment – driver’s seat
40aAuxiliary socket, fuse test
42aControl of the hydrostatic system and brake
43aElectrohydraulically controlled hydrostatic drive (EFA) /
44aElectro-hydraulic control (EHS)
44b Electro-hydraulic control (EHS), 2-speed transmission (not valid for LEXION – Montana*)
45a Main switch for lighting, rear lights, positioning lights
46a Dipped headlights, high beams, high beam switching
47a Work lighting I
48a Work lighting II
49a Lighting of the return to the drums, grids, hopper, buzzer, brake lights (Not valid for hydrostatic drive by electrohydraulic control)
49b Lighting of the return to the drums, grids, hopper, buzzer, brake lights – with hydrostatic system with electrohydraulic control (EFA)
50a Instrument lighting, radio, mirror adjustment
Coordination diagram
00 0294 060.4
19a,b.pdf

00 0299 ​​698 2.pdf:

Technical systems – Electrical system LEXION 600 – 510, up to machine number 589 00017, 586 00917, 585 00357, 584 02255, 583 00867
Construction of electrical plans
Power plant
Power plant (LEXION 600-510)
Module pinout layout
Module A6 – Air conditioning
Module A7 – Cabin fan speed regulator
Module A8 – AUTOCONTOUR (CAC)
Module A9 – Autopilot (ATP)
Module A10 – Bordinformator (BIF/CAB)
Module A12 – Rotation speed safety (DZW)
Module A13 – Flow Control (DKG)
Module A15 – Electronic engine control CATERPILLAR (CAT C13,C12,C10, C9, 3126B)
Module A15 – Electronic engine control CATERPILLAR (CAT C 6.6)
Module A15 – electronic engine control DAIMLER-CHRYSLER (DC)
Module A17 – Adaptation of the DAIMLER-CHRR (DC) engine
Module A16 – Reel adjustment
Module A21 – Quantimeter
Module A25 – Adjusting the grids
Module A27 – VARIO
Module A28 – Spreader fan (VGS)
Module A30 – Terminal
Module A33 – Sidefinder
Module A34 – Hopper emptying
Module A35 – Montana 570-520 distributor – with external Montana control
Module A36 – Montana 570-520 speed preselection – with external Montana control
Module A37 – Electrohydraulic control (EHS) – 3-speed transmission
Module A37 – Electrohydraulic control (EHS) – 2-speed transmission
Module A38 – Rotor (RIO)
Module A42 – MONTANA GEN II- module with integrated Montana control (from machine number 582 00052, 581 00027 and 580 00029)
Module A45 – Hydrostatic System Brake (HBM) Restrictor
Module A46 – Adjustment of the spreading plate (RIO)
Module A49 – Hydrostatic System Module (EFA)
Module A51 – Radial spreader
Module A65 – Pilot GPS terminal
Module A66 – GPS Pilot Module (GPB)
Electrical plans 01a – 50a
01a Main voltage supply, diesel engine starter
02a Starting the diesel engine, adjusting the speed of the diesel engine – CAT C12, C10, C9, 3126B
02b Starting the diesel engine, adjusting the speed of the diesel engine – DC 502 LA
02c Starting the diesel engine, adjusting the speed of the diesel engine – DC 502 LA, with electrohydraulically controlled hydrostatic drive (EFA)
02d Starting the diesel engine, adjusting the speed of the diesel engine – CAT C6.6
02e Starting the diesel engine, adjusting the speed of the diesel engine – CAT C13 ACERT, C9 ACERT (TIER III)
03a Diesel engine safety
04a Road driving control, circuit breaker valve
04b Road driving control, cut-off valve – with electrohydraulically controlled hydrostatic drive (EFA)
05a Dashboard, keyboard, rotary switch, printer
05b Dashboard, keypad, rotary switch, printer – with electrohydraulically controlled hydrostatic drive (EFA)
06a CAN-Bus, voltage supply module, with CATERPILLAR diesel engine – C12, C10, C9, 3126B
06b CAN-Bus, power supply module, with Daimler diesel engine – Chrysler DC 502 LA – without electrohydraulically controlled hydrostatic drive (EFA)
06c CAN-Bus, power supply module, with CATERPILLAR diesel engine – C13 ACERT (TIER III) – with electrohydraulically controlled hydrostatic drive (EFA)
06d CAN-Bus, power supply module, with Daimler diesel engine – Chrysler DC 502 LA, – with electrohydraulically controlled hydrostatic drive (EFA)
06e CAN-Bus, voltage supply module, with CATERPILLAR diesel engine – C 6.6
06f CAN-Bus, voltage supply module, with CATERPILLAR diesel engine – C9 ACERT (TIER III)
07a Beater clutch
08a Adjusting the concave / beater variator
09a Adjusting the rotor flaps / rotor variator
10a Fan variator
11a Adjusting the grids
12a Adjusting the spreading plate
13a Straw and chaff spreader, spreading fan – LEXION 580
13b Straw and chaff spreader
14a Pivoting of the hopper discharge chute
15a Emptying the grain hopper / helping to empty the grain hopper
16a Control of rapeseed saws
17a Front tool and reversing drive
17b Front implement and reversing drive – with electrohydraulically controlled hydrostatic system (EFA)
18a Front tool variator
19a Straw chopper
19b Straw chopper – Radial spreader without chaff ejector fan
19c Straw chopper – Radial spreader with chaff ejection fan
20a Raising / lowering of the front tool, transverse adjustment
20b Front implement raise/lower, transverse adjustment – with electrohydraulically controlled hydrostatic drive (EFA)
21a Reel Adjustment, Standard Cut, MaxFlex Soybean Front Implement
21b Adjusting the VARIO cutting reel
21c Adjusting the folding cup reel
21d Folding the corn picker, adjusting the picking plates, corn auger
21st Rake up training – Training, adjustment of the swath packer
22a Reel variator
23a Adjusting the cutting deck (Vario), folding the cutting
23b Adjusting the cutting deck – MaxFlex
24a AUTOCONTOUR (CAC)
25a Safety of the rotation regime
26a Machine safety
26b Machine safety – with electrohydraulically controlled hydrostatic system (EFA)
27a Quantimeter / Grainmeter
28a AUTOPILOT – Laser system
28b AUTOPILOT – Sensor system
28c AUTOPILOT – GPS steering
29a Flow control
30a Grain hopper opening/closing (electric), grain hopper filling indicator, rotating beacon
30b Grain hopper opening/closing (hydraulic), grain hopper filling indicator, rotating beacon
31a Suspension of the front tool
32a 4-wheel drive control, auxiliary tank
32b 4-wheel drive control – Overdrive, auxiliary tank
32c 4-wheel drive control, auxiliary tank – with electrohydraulically controlled hydrostatic system (EFA)
32d 4-wheel drive control – Overdrive, auxiliary tank – with electrohydraulically controlled hydrostatic system (EFA)
33a Cutting spring lock
36a Flashing device (Europa)
36b Flashing device (USA)
37a Windshield wiper, windshield washer system
38a Air conditioning
38b Air conditioning automation
39a Cabin comfort equipment – ​​driver’s seat
40a Auxiliary sockets, fuse test
drostatic systemol and brake
42b Hydrostatic system control and brake – with electrohydraulically controlled hydrostatic drive (EFA) LEXION 600 TerraTrac
43a Electrohydraulically controlled hydrostatic system (EFA)
44a Electro-hydraulic control, 3-speed transmission
44b Electro-hydraulic control, 2-speed transmission
45a Main switch for lighting, rear lights, positioning lights
46a Dipped headlights, high beams, high beam switching
47a Work lighting I
48a Work lighting II
49a Lighting of the return to the drums, the grids, the hopper, buzzer, brake lights
49b Lighting of the return to the drums, grids, hopper, buzzer, brake lights – with hydrostatic system with electrohydraulic control (EFA)
50a Instrument lighting, radio, mirror adjustment
Coordination diagram
Keyword index
0299 698.2

00 0299 ​​699 4.pdf:

LEXION 600 – 510 – Technical systems, Hydraulic system
1 General hydraulics
1.1 Generalraulics
1.1.1 Oil t(general hydraulic system)
1.1.2 Hydraulic pumps
1.1.3 Hydraulic motors
1.1.4 Valves
1.2 General hydraulic system control plan
1.2.1 Control plan of the general hydraulic system of the rotor machine
LEXION 600 – Wheeled machine
1.2.2 Control plan of the general hydraulic system of the rotor machine
LEXION 600 Terra Trac
1.2.3 Control plan of the general hydraulic system of the rotor machine
LEXION 580 up to machine number 586 00336 – with spreader fan
1.2.4 Control plan of the general hydraulic system of the rotor machine
LEXION 580 from machine number 586 00337 – with spreader fan
1.2.5 Control plan of the general hydraulic system of the rotor machine
LEXION 580 from machine number 586 00337 – with radial spreader
1.2.6 Control plan of the general hydraulic system of the rotor machine
LEXION 570 with standard straw chopper, up to machine number 585 00162
1.2.7 Control plan of the general hydraulic system of the rotor machine
LEXION 570 with standard straw chopper, from machine number 585 00163
1.2.8 Control plan of the general hydraulic system of the rotor machine
LEXION 570 with radial spreader, up to machine number 585 00162
1.2.9 Control plan of the general hydraulic system of the rotor machine
LEXION 570 with radial spreader, from machine number 585 00163
1.2.10 Control plan of the general hydraulic system of the shaker machine
LEXION 560-510 up to machine number 584 00895, 583 00298
1.2.11 Control plan of the general hydraulic system of the shaker machine
LEXION 560-510 from machine number 584 00896, 583 00299 – with standard grinder
1.2.12 Control plan of the general hydraulic system of the shaker machine
LEXION 560-510 from machine number 584 00896, 583 00299 – with radial spreader
Designations
1.3 Multifunction clutch
2 Steering hydraulics
2.1 Hydraulic steering control plans
2.1.1 Hydraulic steering control plan with AUTOPILOT concave adjustment with filling valve – LEXION 600 / 580 / 570
2.1.2 Hydraulic steering control plan with AUTOPILOT concave adjustment without filling valve – LEXION 560-510
2.1.3 Hydraulic steering control plan without AUTOPILOT
2.2 Management
2.2.1 Management function
2.2.2 Steering function – Two-stage orbitrol
2.3 AUTOPILOT
2.3.1 Right/left AUTOPILOT function
3 Operating hydraulics
3.1 Plan of hydraulic operating controls
3.1.1 Control plan of the hydraulic operating system of the rotor machine
3.1.2 Control plan of the hydraulic operating system of the rotor machine
3.1.3 Plan of hydraulic operating controls for rotor machines
3.1.4 Plan of hydraulic operating controls for rotor machines
3.1.5 Plan of hydraulic operating controls for rotor machines
3.1.6 Plan of hydraulic operating controls for rotor machines
3.1.7 Plan of hydraulic operating controls for rotor machines
3.1.8 Control plan for the hydraulic operating system of rotor machines
3.1.9 Plan of hydraulic operating controls for rotor machines
3.1.10 Plan of hydraulic operating controls for shaker machines
3.1.11 Plan of hydraulic operating controls for shaker machines
3.1.12 Plan of hydraulic operating controls for shaker machines
3.2 Main valve up/down of the front tool
3.2.1 Main valve
3.3 Adjusting the concave
3.3.1 Concave adjustment – LEXION 600 / 580 / 570 Hydropneumatic overload system with filling valve
3.3.2 Adjustment of the LEXION 560-510 concave hydraulic overload system without filling valve
3.4 Adjusting the mixer speed
3.4.1 Adjusting the mixer rotation speed
3.5 Pivoting of the spreading fan / radial spreader / swath flap
3.5.1 Pivoting of the spreader fan
3.5.2 Pivoting of the radial spreader
3.5.3 Pivoting the swath flap
3.6 Pivoting the hopper discharge chute
3.6.1 Pivoting the hopper discharge chute
3.7 Adjusting the rotor speed
3.7.1 Adjusting the rotor speed
3.8 Quick stop of the front tool
3.8.1 Quick stop of the front tool
3.9 Locking the cutting spring
3.9.1 Locking the cup spring
3.10 Adjusting the speed of the feed channel / front tool
3.10.1 Adjusting the rotation speed of the feed channel / front tool
3.11 Opening / closing of the grain hopper (hydraulic) Aid for emptying the grain hopper
3.11.1 Opening / closing of the grain hopper (hydraulic)
3.11.2 Hopper emptying assistance
3.12 Adjusting the front tool
3.12.1 AUTO-CONTOUR (CAC) – Transverse adjustment of the front tool – LEXION 580-510 up to machine number 586 00336, 585 00162, 584 00895, 583 00298
3.12.2 AUTO-CONTOUR (CAC) – Transverse adjustment of the front tool – LEXION 600-510 from machine number 589 00011, 586 00337, 585 00163, 584 00896, 583 00299
3.13 Inversion of the front tool
3.13.1 Inversion of the front tool with AUTO-CONTOUR LEXION 600-510
3.13.2 Inversion of the front tool without AUTO-CONTOUR
3.14 Front tool damping system
3.14.1 Front tool cushioning – with front tool cylinder with spring
3.14.2 Front tool cushioning – with front tool cylinder without spring (CAC II)
3.15 Half-track tension
3.15.1 Half-track tension
3.15.2 Half-track tension
3.16 Adjusting the cutting frame (Montana)
3.17 Cutting angle adjustment (Montana)
3.18 Operating brake
3.18.1 Filling the pressure accumulator – LEXION 600 Terra Trac, LEXION Montana
4 Low pressure hydraulic system
4.1 Low pressure hydraulic system – basic functions
4.1.1 Control plan for the LEXION 600 low pressure hydraulic system (wheeled machine)
4.1.2 Control plan for the LEXION 600 Terra Trac low pressure hydraulic system
4.1.3 Hydraulic control plan for the LEXION 580-510 low pressure circuit
4.1.4 Low pressure circuit pressure limiter
4.1.5 Low pressure hydraulic system distributors
4.1.6 Hydraulic cylinder of the low pressure circuit
4.1.7 Control of the 3-D cleaning box
4.1.8 Lubrication of hopper discharge chain
5 Electro-hydraulic control (EHS)
5.1 Control plan for the LEXION 580-510 electrohydraulic drive (EHS)
5.2 Control plan for the LEXION 600 electrohydraulic drive (EHS)
6 Straw and chaff spreader
6.1 Straw spreader and chaff chopper
6.1.1 Hydraulic control plan for the straw fan and chaff chopper
6.1.2 Driving the straw spreader and chaff chopper
6.2 Spreader fan
6.2.1 Hydraulic control plan for the spreader fan (VGS)
6.2.2 Spreader fan drive (VGS)
6.3 Radial spreader
6.3.1 Radial spreader control plan
6.3.2 Radial spreader for the working/transport position
6.3.3 Radial spreader in transport position
6.3.4 Driving the spreading plate of the radial spreader
7 Rotary sieve drive
7.1 Rotary sieve
7.1.1 Hydraulic control plan for the rotary screen
7.1.2 Rotary screen drive
7.2 Cooling radiator flat cleaning system
7.2.1 Control plan of the cooling radiator flat cleaning system
7.2.2 Flat sieve drive
8 Hydrostatic system
8.1 Mechanically controlled hydrostatic system
8.1.1 Mechanically operated hydrostatic system control plan – up to machine number 586 00336, 585 00162, 584 00895, 583 00298
8.1.2 Mechanically operated hydrostatic system control plan – from machine number 586 00337, 585 00163, 584 00896, 583 00299
8.1.3 Pump block
8.1.4 Engine block
8.1.5 Hydrostatic brake restrictor (HBM) control – up to machine number 586 00336, 585 00162, 584 00895, 583 00298
8.1.6 Control of the hydrostatic brake restrictor (HBM) – Integrated restrictor from machine number 586 00337, 585 00163, 584 00896, 583 00299
8.2 Electronically controlled hydrostatic system (EFA)
8.2.1 Electronically Controlled Hydrostatic (EFA) System Control Plan
wheeled machine
8.2.2 Hydrostatic system control plan – electronically controlled (EFA)
Half track machine
8.2.3 Hydrostatic system – Adjustment pump and adjustment motor
8.2.4 Adjusting the hydraulic motor rotation speed sensor
8.2.5 Hydrostatic drive – Adjustment pump and adjustment motor
8.3 4-wheel drive (rear drive axle)
8.3.1 4-wheel drive control plan (engine rear axle)
with mechanically controlled hydrostatic drive, up to machine numbers 586 00336, 585 00162, 584 00895, 583 00298, 582 00051, 581 00037, 580 00028
8.3.2 Control plan for the 4-wheel drive drive (engine rear axle)
with mechanically controlled hydrostatic drive, from machine numbers 586 00337, 585 00163, 584 00896, 583 00299, 582 00052, 581 00038, 580 00029
8.3.3 Control plan for the 4-wheel drive (motorized rear axle)
with electronically controlled hydrostatic drive (EFA), wheeled machine
8.3.4 4-wheel drive control plan (engine rear axle)
with electronically controlled hydrostatic drive (EFA), Terra Trac (half track)
8.3.5 MUD HOG valve block
8.3.6 POCLAIN radial piston engine
8.3.7 4-Trac Overdrive
8.3.8 4-wheel drive LTA
8.3.9 4-wheel drive LTA
9 Axle hydraulics (Montana)
10 Brake system
10.1 Hydraulic brake system LEXION 600 – Wheeled machine
10.2 Hydraulic brake system LEXION 600 Terra Trac – Half track
10.3 Hydraulic brake system
11 Standard fit
11.1 Hydraulic control plan for the standard cut
11.2 Vertical adjustment of the reel (standard cut)
11.3 Horizontal adjustment of the reel (standard cut)
11.4 Adjusting the reel speed (standard cut)
11.5 Driving rapeseed saws (standard cutting)
12 Vario Cup
12.1 Vario cutting hydraulic control plan
12.2 Vertical adjustment of the reel (Vario cut)
12.3 Horizontal adjustment of the reel (Vario cut)
12.4 Adjusting the reel speed (Vario cut)
12.5 Adjusting the cutting deck (Vario cutting)
12.6 Driving the rapeseed saws (Vario cutting)
13 Folding cup
13.1 Plan of the hydraulic controls of the folding cutter
13.2 Vertical adjustment of the reel (folding cut)
13.3 Horizontal adjustment of the reel (folding cut)
13.4 Adjusting the reel speed (folding cut)
13.5 Folding the cup
14 Conspeed corn header
14.1 Hydraulic control plan for the Conspeed corn header / 6-row (type 908)
14.2 Hydraulic control plan for the Conspeed corn header / 8-row (type 907)
14.3 Folding the picking units / adjusting the picking plates of the Conspeed corn header
14.4 Adjusting the reel speed (Conspeed corn header)
15 MaxFlex cutting bar
15.1 MaxFlex cutting control plan
15.2 Vertical adjustment of the reel (MaxFlex cut)
15.3 Horizontal adjustment of the reel (MaxFlex cut)
15.4 Adjusting the reel speed (MaxFlex cut)
15.5 Locking the cutting deck (MaxFlex cutting)
Component coordination scheme
Component coordination scheme
Keyword index
0299 699.4