Claas Lexion 760-750 (C71) Combines Repair Manual EN

File List:

00 0288 705 0.pdf
00 0296 400 0.pdf
00 0301 513 1.pdf
00 0303 719 0.pdf
Disassembly and Assembly Perkins 1506D.pdf
LEXION 770-650 XERION 5000-4000.pdf
Test protocol LEXION and TUCANO.pdf

00 0288 705 0.pdf:

Perkins 2206D-E13TA
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Layout with assembly group structure
Search and find
Directional indicators
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installing
Gib head key joints
Dismounting
Installation
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearings
Dismounting
Installation
Chuck bushing
Removing version A
Removing version B
Installation
Version A chuck bushing
Version B chuck bushing
Circlips
Ferrule joints
Screwing in
Leaky ferrule joints
Sealing cone joints
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for SDS hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for brake line screw fittings
Tightening torques for worm-type threaded clips
Tightening torques for hose clamps with round pins
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General information
Important
Hazard signs
Signal word
Regulations for avoiding accidents with personal injuries
Testing, adjusting and repair work
Engine operation
Suspended loads
Working on piping and hoses
Work on the Common Rail System
Working on the electric system
Working on the hydraulic system
Electric welding
Painting work
Working with urea solution
Information on how to avoid damage and premature wear
Liability limitation
Shutting down and storage
Regulations for avoiding health and environmental damage
Precautionary measures for protection against health and environmental damage
Disposal of operating utilities and auxiliary operating utilities
Information for working on the diesel engine
Accident protection
Cleanliness
Installation instructions
Engine overhaul
Putting into operation after an engine overhaul
First aid measures
01 Engine
0102 Complete component
Type design
Engine data
PERKINS 2206D
Engine description
Engine components
Ignition order
Cranking the engine
Special tools for removed engine
Special tool for built-in engine
Cranking the engine in built-in condition
Setting the engine to Top Center Position for No.1 Piston
0105 Engine suspension
Engine support
Technical specifications
Work preparation
Removing
Installing
0110 Engine housing
Cylinder block
Technical specifications
Cylinder liner
Technical specifications
Work preparation
Special tools
Removing
Installing
Checking
Technical specifications
Work preparation
Removing
Removing the oil strainer
Installing the oil strainer
Installing
Front housing
Technical specifications
Work preparation
Removing
Installing
Crankshaft front seal
Technical specifications
Removing
Installing
Crankshaft rear seal
Technical specifications
Work preparation
Removing
Installing
Front cover
Technical specifications
Work preparation
Removing
Installing
Flywheel housing
Technical specifications
Work preparation
Removing
Installing
Crankcase breather
Technical specifications
Removing
Installing
0115 Engine unit
Pistons and connecting rods
Technical specifications
Special tool
Removing
Disassembling
Assembling
Installing
Crankshaft
Technical specifications
Special tool
Removing
Installing
Crankshaft main bearings
Technical specifications
Special tool
Removing
Installing
Vibration damper and pulley
Technical specifications
Work preparation
Removing
Installing
Flywheel
Technical specifications
Special tool
Work preparation
Removing
Installing
Checking
0120 Cylinder head / Valves / Idler gear
Valve mechanism cover
Technical specifications
Removing
Installing
Valve mechanism cover base
Technical specifications
Removing
Installing
Camshaft
Technical specifications
Special tool
Removing
Installing
Removing the camshaft gear
Installing the camshaft gear
Removing the camshaft bearings
Installing the camshaft bearings
Cylinder head
Technical specifications
Work preparation
Removing
Installing
Rocker Shaft and Pushrod
Technical specifications
Removing
Disassembling
Assembling
Installing
Lifter group
Technical specifications
Removing
Disassembling
Assembling
Installing
Valve springs
Technical specifications
Special tool
Removing
Installing
Valves and Valves Guides
Technical specifications
Special tool
Removing
Installing
Adjusting valve lash
Valve seat inserts
Technical specifications
Special tool
Removing
Installing
Gear drive
Technical specifications
Special tool
Removing
Installing
0125 Injection / Fuel system
Fuel Priming Pump
Technical specifications
Removing
Installing
Fuel Filter Base
Technical specifications
Removing
Disassembling
Assembling
Installing
Fuel Transfer Pump
Technical specifications
Removing
Installing
Fuel Pressure Regulator
Technical specifications
Removing
Installing
Injectors
Technical specifications
Work preparation
Special tools
Removing
Installing
Adjusting
Injector sleeve
Technical specifications
Special tool
Removing
Installing
0130 Lubricating oil system
Piston cooling jets
Technical specifications
Work preparation
Removing
Installing
Checking
Oil pump
Technical specifications
Work preparation
Removing
Disassembling
Assembling
Installing
Oil cooler
Technical specifications
Work preparation
Removing
Installing
Oil Filter Base
Technical specifications
Work preparation
Removing
Disassembling
Assembling
Installing
0135 Cooling system
Water pump
Technical specifications
Work preparation
Special tools
Removing
Disassembling
Assembling
Installing
Water temperature regulator housing
Technical specifications
Work preparation
Special tools
Removing
Installing
0140 Exhaust system
Turbocharger
Technical specifications
Work preparation
Removing
Installing
Exhaust manifold
Technical specifications
Work preparation
Removing
Installing
0145 Air intake
Inlet manifold
Technical specifications
Work preparation
Removing
Installing
0150 Engine attachment parts
Electric starting motor
Technical specifications
Removing
Installing
Alternator (G002)
Technical specifications
Removing
Installing
Alternator drive belt tensioner
Technical specifications
Installation instructions
Air compressor
Technical specifications
Removing
Installing
Front plate
Technical specifications
Removing
Installing
0155 Engine control
Electronic control module
Technical specifications
Removing
Installing

00 0296 400 0.pdf:

TERRA TRAC track roller unitGeneration II
Table of contents
Introduction
General information
Validity of manual
Handling of this manual
Texts and figures
Document structure based on subassemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on economic repairs
Self-locking bolts
Liquid locking compound
Ferrule fittings
Screwing in
Non-tight ferrule connection
Sealing cone fittings
Hydraulic hose lines
Hose placement
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings with ferrule DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with O-ring and sealing cone DIN 3865
Tightening torques for SDS hydraulic male connectors
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for hydraulic swing fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General information
Of special importance
Identification of warning and danger signs
General safety and accident prevention regulations
First aid measures
Risk of injury from hydraulic fluid
Leaving the machine
Putting the machine out of operation
Jacking up the machine
Adjustment and maintenance operations
Hydraulic accumulators
Battery isolating switch
Welding work
03 Chassis
0355 Track roller unit
Overview of TERRA TRAC track roller unit
Removal/Installation
Overview of TERRA TRAC track roller unit
Removal/Installation
TERRA TRAC track roller unit rubber tracks
Work preparation
Installation
TERRA TRAC track roller unit rubber tracks
Work preparation
Special tool
Installation
TERRA TRAC track roller unit support wheels
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit support wheels
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit bearing unit
Work preparation
Installation
TERRA TRAC track roller unit rocker arm
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit gearbox
Work preparation
Special tool
Disassembly
Assembly
Installation
Rubber track tension hydraulic cylinder (3071)
Work preparation
Special tool
Removing the hydraulic cylinder
Installing the hydraulic cylinder

00 0301 513 1.pdf:

TERRA TRAC track roller unitGeneration II
Table of contents
Introduction
General information
Validity of manual
Handling of manual
Texts and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Ferrule joints
Screwing in
Leaky ferrule joints
Sealing cone joints
Hydraulic hoses
Laying of hoses
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for SDS hydraulic male connectors
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
CCN explanation
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General information
Important
Identification of warning and danger signs
General safety and accident prevention regulations
First aid measures
Danger of injury from hydraulic liquid
Leaving the machine
Putting the machine out of operation
Jacking up the machine
Adjusting and maintenance work
Hydraulic accumulators
Battery isolating switch
Welding work
03 Chassis
0355 Track roller unit
TERRA TRAC track roller unit
Technical specifications
Installation instructions
Rubber tracks
Technical specifications
Work preparation
Special tool
Installation
Drive wheels
Removing the drive wheels
Installing the drive wheels
Support wheels
Technical specifications
Work preparation
Disassembly
Assembly
Installation
Technical specifications
Work preparation
Installation
Rocker arm
Technical specifications
Work preparation
Special tool
Removing the arm
Disassembling the arm
Assembling the arm
Installing the arm
Removing the arm bearing shaft
Installing the arm bearing shaft
Technical specifications
Work preparation
Special tool
Disassembly
Assembly
Installation
Track tension hydraulic cylinder
Technical specifications
Work preparation
Disassembly
Assembly
Installation

00 0303 719 0.pdf:

TERRA TRAC crawler track unitGeneration IIIon wheels with key joint
Table of contents
Introduction
General information
Validity of manual
Handling of this manual
Abbreviations
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Circlips
Hydraulic hoses
Hose placement
Spare parts and technical questions
Tightening torques
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General information
Particularly important
Qualification of drivers and maintenance personnel
Identification of warning and danger signs
General safety and accident prevention regulations
Pressurised fluids
Pressure accumulator
Leaving the machine
Putting the machine out of operation
Raised machine parts and loads
No welding
Optional equipment and spare parts
Crawler track unit
TERRA TRAC overview
Rubber tracks
Support wheels
Angular sensor
Rocker arm
Central lubrication system
Lubrication lines
Track tension hydraulic cylinder
Raise / lower crawler track unit hydraulic cylinder