Claas Maxflex 930-560 (530) Combines Repair Manual FR

File List:

00 0288 954 0.pdf

00 0288 954 0.pdf:

MAXFLEX 930 – 560
Contents
Introduction
General informations
Validity of the notice
Use of the instructions
Texts and illustrations
Plan with module structure
Seek and find
Steering Specifications
Abbreviations
Specialized terminology
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Hydraulic standard
Converting Metric Units to US Units
Strength
Pressure
Acceleration (vibrational intensity)
Viscosity
Temperature
Electrical system
General repair tips
Technical characteristics
Cause of damage
Spare parts
Welding work
Drive Belt / Drive Chains
Steel roller chains
Chain closing link
Conical ring connections
Disassembly
Assembly
Heel pin connections
Disassembly
Assembly
Self-locking screws
Liquid screw brake
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Disassembly
Assembly
Screwed fittings with cutting ring
To screw
Tightness defect of connections screwed by cutting ring
Progressive ring screw connections on hydraulic lines
Connections screwed by bicone ring
Hydraulic flexible lines
Passage of hoses
Proper repair advice
Tightening torques
Tightening torques for metric coarse threads
Tightening torques for metric fine pitch threads
Tightening torques for hydraulic screw connections with cutting ring DIN 3861
Tightening torques for hydraulic connections and air conditioning connections with bicone ring and O-ring DIN 3865
Tightening torques for SDS hydraulic screwed sleeve
Tightening torques for SDE swivel hydraulic screwed sleeve
Tightening torques for hydraulic swivel screw connections
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw connections
Tightening torques for tangent screw clamps
Tightening torques for hose clamps with round bolt
Technical characteristics
Lubricants
CCN explanation
CCN (CLAAS Component Number)
Electrical standard
Overview
Hydraulic standard
Overview
CCN (CLAAS Component Number)
Security
General informations
To respect
Marking of warnings and dangers
General safety and accident prevention instructions
Exit the machine
Adjustment and maintenance work
Risk of injury from hydraulic fluid
Pressure accumulator
First aid measures
Battery cut-off switch
Stop the machine
02 Transmission – Clutch – Cardan shaft
0260 Cardan shaft
Main drive cardan shaft with disengageable cam limiter
Technical characteristics
Assembly tips
Chain attachment points
Preparing for work
Disassemble
Disassemble the disengageable cam limiter
Assemble the disengageable cam limiter
To assemble
To set down
Main drive cardan shaft with star cam limiter
Technical characteristics
Chain attachment points
Preparing for work
Disassemble
To assemble
To set down
05 Management
0510 Automatic steering
LASER PILOT support
Technical characteristics
Preparing for work
Assembly tips
To set down
08 Orders
0800 Drive scheme
Training scheme
Technical characteristics
Assembly tips
0814 Intermediate shaft control
Overview of intermediate shafts
Technical characteristics
Intermediate shaft
Technical characteristics
Preparing for work
Assembly tips
Disassemble
To assemble
To set down
09 Hydraulic system
0900 Hydraulic system General
Risks of damage to the hydraulic system
Special tool
0915 Hydraulic circuit
Multicoupler
Technical characteristics
Assembly tips
Preparing for work
Repair kit
Auxiliary tool
Special tool
Remove the coupling fitting
Disassemble the coupling fitting
Assemble the coupling fitting
Install the coupling fitting
0920 Valves
Distribution block, general
Special tool
Extract the valve packing
Unscrew the iron core
Remove the seal ring
Main distribution block
Technical characteristics
Assembly tips
10 Electrical/electronic system
1000 Electrical system / Electronics general
Electrical system / electronic system, general
Special tool
1012 Modules – Sensors
1035 Use / multifunction control
Technical characteristics
Assembly tips
20 Harvest feeding
2015 Reel / Equalizer
Technical characteristics
To set down
Command Star
Technical characteristics
To set down
Control rollers
Technical characteristics
To set down
Reel hub star
Technical characteristics
To set down
Reel tooth tubes
Technical characteristics
To set down
Replace the special nut
Reel bearing
Technical characteristics
Remove the bearing on the left side of the reel
Install the bearing on the left side of the reel
Remove the bearing on the right side of the reel
Install the bearing on the right side of the reel
Reel support arm
Technical characteristics
Remove the left side support arm
Install the left side support arm
Remove the right side support arm
Install the right side support arm
Reel drive
Technical characteristics
Preparing for work
To set down
Reel drive, output gear
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
Reel drive, drive sprocket
Technical characteristics
Preparing for work
Install/adjust
Hydraulic reel drive motor
Technical characteristics
Preparing for work
To set down
Reel vertical position sensor
Technical characteristics
Assembly tips
Hydraulic cylinder for vertical adjustment of the reel
Technical characteristics
Preparing for work
To set down
Purge the air
Hydraulic cylinder for horizontal adjustment of the reel
Technical characteristics
Preparing for work
Assembly tips
Safety distance of the reel support arms
Technical characteristics
Assembly tips
21 Power group
2140 Feed screw
Overview of feed auger
Technical characteristics
Feed auger
Technical characteristics
To set down
Feed screw, left side bearing
Technical characteristics
Preparing for work
Special tool
Determine the mounting dimension
To set down
Feed screw, right side bearing
Technical characteristics
To set down
Feed auger, drive shaft
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
Feed auger, output gear (K01)
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
Feed worm, adjustment shaft
Technical characteristics
To set down
Feed auger, drive shafts
Technical characteristics
To set down
Feed auger, fingers
Technical characteristics
Assembly tips
23 Reaper
2305 Cutting bar
Cutting bar, general
Assembly tips
Knife training
Technical characteristics
Knife drive, drive pulley
Technical characteristics
Preparing for work
Remove the drive pulley
Install the drive pulley
Knife drive, return pulley
Technical characteristics
Preparing for work
Remove the idler pulley
Install the idler pulley
Knife drive, tensioner roller / tensioner roller support
Technical characteristics
Preparing for work
Remove the tensioner roller support
Disassemble the tensioner roller support
Assemble the tensioner roller support
Install the tensioner roller support
Knife drive, driven pulley
Technical characteristics
Preparing for work
Remove the driven pulley
Install the driven pulley
Adjusting the knife drive
Technical characteristics
Planetary gear
Technical characteristics
Preparing for work
Special tool
To separate
Disassemble the angle head
Assemble the angle head
Disassemble the gearbox housing
Assemble the gearbox housing
Assemble the planetary gear
To set down
26 Ground guidance
2605 Self-Contour
AUTO CONTOUR cereal sensors
Technical characteristics
Assembly tips
Flex header sensors
Technical characteristics
Assembly tips
Cereal sensing unit
Technical characteristics
Assembly tips
Remove the right side feeler device.
Install the sensing device on the right side
Soya sensing unit
Technical characteristics
Assembly tips
Remove the right side feeler device.
Disassemble the right side sensing device
Assemble the right side probing device
Install the sensing device on the right side
80 Assembly / body parts
8005 Chassis
Technical characteristics
Grain projection cloth
Technical characteristics
Assembly tips
Deflector plate
Technical characteristics
To set down
Technical characteristics
Remove the skates
Put on the skates
Right side inner pad
Technical characteristics
Assembly tips
Disassemble
To assemble
To set down
Right side outer skate
Technical characteristics
Assembly tips
Disassemble
To assemble
To set down
Fixed skates
Technical characteristics
Assembly tips
Disassemble
To assemble
To set down
Mobile skates
Technical characteristics
Assembly tips
Disassemble
To assemble
To set down
Adjust the moving skates
Technical characteristics
Assembly tips
Cross arm
Technical characteristics
Preparing for work
Assembly tips
Disassemble
To assemble
To set down
Cross arm support
Technical characteristics
Preparing for work
Assembly tips
Right side limitation
Technical characteristics
Assembly tips
8010 Lock
Front tool lock
Technical characteristics
Assembly tips
Hydraulic cutting deck lock
Technical characteristics
Assembly tips
Hydraulic cutting deck lock cylinder (3137)
Technical characteristics
Preparing for work
Assembly tips
8020 Balustrades / Safety devices
Left side protection hatch
Technical characteristics
Assembly tips
Right side protection hatch
Technical characteristics
Assembly tips