Claas Quadrant 3200 (744) Baler Repair Manual ES

File List:

00 0292 745 0.pdf

00 0292 745 0.pdf:

QUADRANT 3200
Introduction
General data
Manual handling
Texts and figures
Breakdown with construction group structure
Search and find
Direction signs
Abbreviations
Technicalities
Application of this manual
General repair instructions
Technical data
Cause of the fault
Replacement parts
Welding work
Steel roller chains
connecting link
Tapered ring joints
Disassembly
Mounting
Head key joints
Disassembly
Mounting
Self-locking screws
Liquid screw insurance
Bearings with tension ring
Disassembly
Mounting
Bearings with tensioner sleeve
Disassembly
Mounting
Threadings with adjustment ring
Screw in
Non-tight joint with adjusting ring
Threaded joints with progressive ring in hydraulic pipes
Screw connections with sealing cone
Hydraulic hoses
Laying the hoses
Tips for cost-effective repair
Tightening torques
Tightening torques for normal metric threads
Tightening torques for metric fine threads
Tightening torques for hydraulic unions with adjusting ring DIN 3861
Tightening torques for hydraulic unions and climatic unions with sealing cone and O-ring DIN 3865
Tightening torques for SDS hydraulic threaded fittings
Tightening torques for SDE hydraulic threaded fittings with adjustable direction
Tightening torques for oscillating hydraulic threadings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake pipe threading
Tightening torques for helical thread clamps
Tightening torques for spring-loaded helical thread clamps
Wheel tightening torques
Technical data
Lubricants
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN Index
Security
General data
To especially take into account
Signaling of warning and alarm indications
General safety and accident prevention rules
Leave the machine
Adjustment and maintenance work
Risk of injury from hydraulic fluid
pressure accumulator
First aid
Place the machine on the lifting arm
Disconnect the machine
Basic operations
Pressing system
Pressing piston at front dead center
Tying system
Start manual tying
02 Gears / clutch / cardan shaft
0230 Mechanical gear
Main drive box
Overview
Top fixation
Bottom fixation
rotor case
Overview
Remove the rotor case
Install rotor housing
Carrier box
Overview
Remove the coupling
Remove the coupling
Install the coupling
Assemble the coupling
Install the coupling
Remove the carrier box
Install the carrier box
0260 Cardan shaft
Cardan shaft of the knotter box
Overview
Remove the cardan shaft
Install the cardan shaft
Particular case:
Rotor box cardan shaft
Overview
Remove the cardan shaft
Install the cardan shaft
03 Chassis
0310 Axle
single axis
Overview
wheel hub
Remove a wheel hub
Install a wheel hub
tandem axle
Overview of the 20” tandem axle
Overview of the 20” tandem suspension
Overview of the 17” tandem suspension
Tracking tandem axle
Overview
Tracking tandem axle controls and adjustments
Parallelism Check
Parallelism adjustment
Lock cylinder adjustment
Wheel angle control and adjustment
Axle pivot play control
Eliminating play in axle pivots
04 Brake
0410 Trailed machine service brake
brake mechanism
Fixing the braking elements of the single axle
Fixing the braking elements of the 17” tandem axle
Fixing the braking elements of the 20” tandem axle
Fastening the brakin of the tracking tandem axle
Brake contadjustment
Adjust the brake control lever
pneumatic brake
General view of the pneumatic brake cylinder
Technical characteristics of pneumatic brake cylinders
Remove a pneumatic brake cylinder
Install a pneumatic brake cylinder
Overview of the pneumatic brake system – 20” axle
Overview of the pneumatic brake system – 17” Axle
Hydraulic brake
Hydraulic brake cylinder overview
Remove a hydraulic brake cylinder
Install a hydraulic brake cylinder
Overview of the hydraulic safety brake (depending on equipment)
To machine 74401069
Overview of the hydraulic safety brake (depending on equipment)
Starting with machine 74401070
0415 Parking brake
Parking break
Overview
Adjust the parking brake
07 Towing device
0725 Spear
Overall view of the rudder head
Remove the rudder head
Install the rudder head
Ovew of the sear
09 Hydraulic
0900 General instructions the hydraulic installation
Damage to the hydraulic installation
General rules
0905 Hydraulic oil tank
Hydraulic oil tank
Hydraulic Oil Tank – Overview
Remove the hydraulic oil tank
Install the hydraulic oil tank
0910 Bombs
Hydraulic bombs
Hydraulic pumps – Overview
0915 Hydraulic pipes
Oil filter
Hydraulic Oil Filter – Overview
0920 Valves
Main hydraulic block
Main block – Overview
Pick-up pressure limiting block
Pick-up pressure limiter block – Overview
Remove the pressure limiter from the pick-up
Remove the pick-up pressure limiter
Install the pick-up pressure limiter
Install the pick-up pressure limiter
Pressing channel overpressure detector block
Press channel overpressure detector block – Overview
Remove the overpressure detector block from the pressing channel
Remove the overpressure detector block from the pressing channel
Assemble the pressing channel overpressure detector block
Install the pressing channel overpressure detector block
Adjust the overpressure detector
External circuit hydraulic block – RotoFeed
External circuit hydraulic block – RotoFeed – Overview
External circuit hydraulic block – RotoCut
Entry Block – Overview
Blade and Cutting Frame Control Blocks – Overview
Bale Unloading Ramp/Ejector Control Block – Overview
20 Reception of the harvest
2020 Pickup
Through worm pick-up chain
Overview
Remove the chain
Install the chain
Pick-up cylinders
Overview
Remove a pick-up cylinder
Install a pick-up cylinder
Through auger pick-up
Overview
Remove the pick-up
Install the pick-up
2025 Pick holder / elastic picks
Pick holder
Overview
Remove a spike
Install a spike
21 Power set
2125 Rotor
RotoFeed with fixed bottom
Overview
Remove the rotor frame
Install the rotor frame
Remove the rotor frame
Remove the rake
Install the rake
Rotor overview
Remove the right bearing
Install the right bearing
Remove the rotor
Install the rotor
Remove the left bearing
Install the left bearing
FineCut with oscillating blade bottom
Overview
Remove the rotor frame
Install the rotor frame
Install the bottom plate
Remove the rake
Install the rake
Rotor overview
Remove the right bearing
Install the right bearing
Remove the rotor
Install the rotor
Remove the left bearing
Install the left bearing
Blade bottom position sensor
Overview
Remove the sensor
Install the sensor
Adjust the sensor
Oscillating blade bottom – FineCut
Overview
Remove the bottom of the blades
Install the blade bottom
Remove/assemble the blade base
Remove the blade drive shaft
Install the blade drive shaft
Pre-assembly of the levers
Remove the blade lock shaft
Install the blade locking shaft
Blade activation sensor
Overview
Remove the sensor
Install the sensor
Adjust the sensor
Blade activation cylinder
Overview
Remove the blade activation cylinder
Install the blade activation cylinder
2130 Carrier
Alternate Carrier
Overview
Remove the carrying comb
Remove the carrying arm
Remove the carrying arm
Install the carrying arm
Install the carrying arm
Install the carrier comb
Alternate carrier braces
Overview
Remove the carry strap
Remove the tie rod
Install the carrier tie rod
Install the tie rod
Regulate the high position of the carrier
Alternate Carrier Control
Overview
Remove the drive shaft from the carrier
Install the carrier drive shaft
Carrier drive cylinder
Overview
Remove the cylinder
Remove the cylinder arm
Install the cylinder arm
Install the cylinder
Adjust the carrier drive cylinder
Neutral carrier drive cylinder
Overview
Remove the cylinder
Install the cylinder
Curved feed channel slats
Overview
Remove the curved slats
Install the curved slats
Remove the sleeper
Remove a retainer
Install the sleeper
Install a retainer
Feed channel bottom plate
Overview
Remove the bottom plate
Install the bottom plate
Remove a bucket shaft
Upper bucket shaft
Lower bucket shaft
Install a bucket shaft
Upper bucket shaft
Lower bucket shaft
Adjust the position sensors of the bucket shafts
Basic Alternate Carrier Settings
45 Pressing device
4510 Pressing piston
pressing piston
Overview
Remove a piston scraper
Install a piston scraper
Remove the side brackets
Install the side brackets
Remove the piston rods
Install the piston connecting rods
Remove the sliding bands
Install the sliding strips
Pressing channel dimension
Piston dimension
Determine the number of shims
Remove the piston
Install the piston
Check the alignment of the piston in the pressing channel
Correct alignment
Incorrect alignment
Adjust the alignment of the piston in the pressing channel
Correct alignment
Incorrect alignment
Incorrect alignment
Remove the piston blades
Install piston blades
Overview of the bedknife
Bedknife adjustment
Pressing piston bearing rollers
Overview
Remove a bearing roller
Install a bearing roller
Adjust bearing rollers
Single roller adjustment
Multi-roller adjustment
Remove a scraper insert
Install a scraper insert
Piston raceways
Overview
Control of raceways
Remove raceways
Install raceways
Pressing piston locking control (needle safety)
Overview
Remove piston lock control
Install piston lock control
Adjust piston lock control
Pressing piston lock (needle safety)
Overview
Remove the piston lock
Install piston lock
Adjust the position of the safety levers
46 Tying system
4605 Tying material
Thread compartment
Overview
Remove the thread box
Install the thread box
Remove the thread brake
Remove the thread brake
Install the thread brake
Install the thread brake
Adjust the thread brake
Remove the thread passage deflector
Install the thread passage deflector
Adjust the thread passage deflector
4620 Knotter
Overview
Remove a knotter
Install a knotter
Adjusting the knotters
Knotting pick pusher springs
Thread retaining plate springs
Knotter Links
Thread guide finger
Knotter shoe
Overview
Remove a knotter shoe
Removing a knotter shoe
Assembling a knotter shoe
Install a knotter shoe
knotter body
Overview
Disassemble the knotter body
Assemble the knotter body
Intermediate shaft of the knotter box
Overview
Remove the left bearing
Install the left bearing
Remove the right bearing
Install the right bearing
Remove the piston cycle sensor
Install piston cycle sensor
Adjust the position of the piston cycle sensor
Remove the intermediate shaft
Install the intermediate shaft
knotter shaft
Overview
Remove the brake
Remove the brake
Install the brake
Install the brake
Adjust the brake
Remove the left bearing
Install the left bearing
Remove the right bearing
Install the right bearing
Remove the knotter shaft
Dismantle the knotter shaft
Assemble the knotter shaft
Install the knotter shaft
Thread guide drive shaft
Overview
Remove the drive shaft
Install the drive shaft
Thread guide finger drive shaft position sensor adjustment
Thread shortage detectors
Overview
Remove a thread loss detector
Dismantling a thread loss detector
Install a thread loss detector
Install a thread loss detector
Tying trigger device
Overview
Remove the tying trigger
Assemble the tying trigger
Remove the gearmotor assembly
Disassemble the gearmotor assembly
Assemble the gear motor assembly
Install the gear motor assembly
Joystick stroke control
Remove the trip sensor from the bundle
Install the tying trigger sensor
Adjust the tying trigger sensor
Tying drive
Overview
Remove the tying drive
Remove the trigger block
Assemble the trigger block
Remove the drive freewheel
Install the trigger block freewheel
Install the tying drive
Overview
Remove a needle
Disassemble a needle
Assemble a needle
Install a needle
Needle adjustments
Position of the needles on the piston
Needle pressure on the knotter
Needle height
High dead center of the needles
Needle/piston position
Modify the position of the knotter box
Modify the position of the cardan shaft
Needle sleeper
Overview
Remove the sleeper and needle assembly
Install the sleeper and needle assembly
Remove the crossbar from the needles
Install the needle crossbar
Needle rockers
Overview
Remove a needle brake
Disassembling a needle brake
Install a needle brake
Install a needle brake
Adjust the needle brake
Remove a needle stay
Install a needle stay
Remove a needle rocker
Install a needle rocker
Turbofan (up to No. 74401267)
Overview
Disassemble the turbofan
Assemble the turbofan
Turbofan drive (up to No. 74401267)
Overview
Remove turbofan drive
Install turbofan drive
Turbofan (from No. 74401268)
Overview
Disassemble the turbofan
Assemble the turbofan
Turbofan drive (from No. 74401268)
Overview
Remove turbofan drive
Install turbofan drive
Basic settings of the tying system
60 Deposit the material / deposit the straw
6040 Bale unloading
Bale unloading ramp
Overview
Remove the bale unloading ramp
Remove the bale unloading ramp
Remove the intermediate rollers
Remove the rear roller
Assemble the bale unloading ramp
Install the rear roller
Install the intermediate rollers
Install the bale unloading ramp
Bale unloading ramp position sensor
Overview
Remove the sensor
Install the sensor
Adjust the sensor
Bale unloading sensor
Overview
Remove the sensor
Install the sensor
Adjust the sensor
Bale unloading ramp cylinder and hoses
Overview
Remove the cylinder from the bale unloading ramp
Install the bale unloading ramp cylinder
Remove the cylinder valve from the bale discharge ramp
Install the bale discharge chute cylinder valve
75 Central lubrication
7505 Container, pump
Centralized lubrication pump
Overview
Remove the grease pump
Install the grease pump
7510 Distributor
Distribution schemes
Overview of distributors – Machine with fixed axle up to 74401267
Overview of distributors – Machine with tandem axle tracking up to 74401267
Overview of the distributors – Machine with fixed axisfrom 74401268
Overview of distributors – Machine with tandem axle trackingfrom 74401268
Main distributor
Fixed axis machine
Machine with tandem axle tracking
Distributor 1 – Piston lubrication
Distributor 2 – Lubricate knotters up to 74401267
Distributor 2 – Lubricate knottersfrom 74401268
Distributor 3 – Needle lubrication up to 74401267
Distributor 3 – Needle lubricationfrom 74401268
Distributor 4 – Track tandem axle lubrication (depending on equipment)
80 Attached parts, machine casing
8025 Coverings / hoods
Knotter Cover
Overview
Remove the cover from the knotters
Install the knotter cover
Side gates
Overview
Remove the side doors
Install the side gates