Claas Quadrant 3400 (740) Balers Technical System EN

File List:

00 0290 844 0.pdf
00 0291 429 0.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
00 0305 772 0.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0290 844 0.pdf:

QUADRANT 3400
Table of contents
Introduction
Validity of manual
General information
Important safety and hazard information
Validity for machines
CCN explanation
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
03 Chassis
0375 Cruise Control
CRUISE PILOT
Measured values table
Description of function
CRUISE PILOT sequence diagram
0802 Rear PTO
Shutting down the tractor PTO shaft automatically (PTO stop)
Measured values table
Description of function
10 Electrical / Electronic equipment
1012 Modules / sensors
Module pin assignment A020 CCU (16 plus)
1080 Electronic circuit diagram
26c Machine monitoring
Position of components
Electric system

00 0291 429 0.pdf:

Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
Introduction
Validity of manual
Overview of machine
Overview of QUADRANT 3400
09 Hydraulic system
0920 Valves
Raise / lower pick-up
Description of function
Filling chamber pressure limitation hydraulic valve, up to serial no.
Filling chamber pressure limitation hydraulic valve, from serial no.
Feed rake control neutral hydraulic valve, up to serial no.
Description of function
Feed rake control neutral hydraulic valve, from serial no.
Description of function
Cutting frame hydraulic valve, ROTOCUT, bale ramp, bale ejector
Rotor clutch ON / OFF hydraulic valve
Description of function
0980 Hydraulic circuit diagram
Hydraulic circuit diagram of QUADRANT 3400 RC up to serial no.
Hydraulic circuit diagram of QUADRANT 3400 RF up to serial no.
Hydraulic circuit diagram of QUADRANT 3400 RC from serial no.
Hydraulic circuit diagram of QUADRANT 3400 RF from serial no.
Steering hydraulics circuit diagram
Description of function
Raise / lower pick-up
Description of function
Hydraulic circuit diagram of filling chamber, up to serial no.
Description of function
Hydraulic circuit diagram of filling chamber, from serial no.
Description of function
Hydraulic circuit diagram of feed rake control, up to serial no.
Description of function
Hydraulic circuit diagram of feed rake control, from serial no.
Description of function
Working hydraulics hydraulic circuit diagram – external oil supply
Measured values table
Description of function – Tractor hydraulic system port
Description of function – Working hydraulics
Low-pressure hydraulic system hydraulic circuit diagram – Rotor clutch
Description of function
10 Electrical / Electronic equipment
1010 Central electrics
Module A020 – Claas Control Unit (CCU, 55-pin). Module A088 – QUADRANT (additional module)
Module A020 – Claas Control Unit (CCU – 16 Plus, 70-pin)
1012 Modules / sensors
Overview of modules
Pin assignment in module A020 CCU / 55-pin – a)
Pin assignment in module A088 QUADRANT (additional module) – a)
Pin assignment in module A020 (CCU 16 Plus) / 70-pin – b)
1080 Electronic circuit diagram
Structure of electric system documentation
Circuit diagram
Connection list
CLAAS standardisation:
01a Main power supply (CCU 55-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
01b Main power supply (CCU 16 plus, 70-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
06a CAN BUS, Modules power supply (CCU 55-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
06b CAN BUS, Modules power supply (CCU 16 plus, 70-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
07a ROTOCUT (CCU 55-pin)
Measured values table
Machine with cutting frame 854260.x
Description of function
Description of function – Setting of sensors
Machine with cutting frame 859940.X from serial no. 74000221
Description of function
Description of function – Setting of sensors
Connector pin assignment
Interconnection list
07b ROTOCUT (CCU 16 plus, 70-pin)
Measured values table
Machine with cutting frame 859940.X from serial no. 74000221
Description of function
Description of function – Setting of sensors
Connector pin assignment
Interconnection list
08a Automatic feeder (CCU 55-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Sequence diagram of automatic rotor operation
Connector pin assignment
Interconnection list
08b Automatic feeder (CCU 16 plus, 70-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Sequence diagram of automatic rotor operation
Connector pin assignment
Interconnection list
09a Feed rake control, Filling chamber (CCU 55-pin)
Measured values table
Description of function
Filling chamber without modulation to ram position. Up to serial no. 74000220
Feed rake control table
Filling chamber with modulation to ram position. From serial no. 74000221
Feed rake control table
Description of function
Graphics: Modulation of filling chamber flap (Y245)
Connector pin assignment
Interconnection list
09b Feed rake control, Filling chamber (CCU 16 plus, 70-pin)
Measured values table
Description of function
Filling chamber without modulation to ram position. Up to serial no. 74000220
Feed rake control table
Filling chamber with modulation to ram position. From serial no. 74000221
Feed rake control table
Description of function
Graphics: Modulation of filling chamber flap (Y245)
Connector pin assignment
Interconnection list
10a Baling pressure control (CCU 55-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
10b Baling pressure control (CCU 16 plus, 70-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
11a Wrapping release (CCU 55-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Sequence diagram of wrapping and fault monitoring
Connector pin assignment
Interconnection list
11b Wrapping release (CCU 16 plus, 70-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Sequence diagram of wrapping and fault monitoring
Connector pin assignment
Interconnection list
13a Bale ejection (CCU 55-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
13b Bale ejection (CCU 16 plus, 70-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
26a Machine monitoring (CCU 55-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Connector pin assignment
Interconnection list
26b Machine monitoring (CCU 16 plus, 70-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Connector pin assignment
Interconnection list
27a Operational status indicators (CCU 55-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Connector pin assignment
Interconnection list
27b Operational status indicators (CCU 16 plus, 70-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Connector pin assignment
Interconnection list
29a Central lubrication system (CCU 55-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
29b Central lubrication system (CCU 16 plus, 70-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
32a Lighting
Description of function
Connector pin assignment
Interconnection list
40a Additional sockets
Description of function
Connector pin assignment
Interconnection list
21 Feeder unit
2130 Feed assister
Feed rake – Filling stroke in bale chamber. Diagram 402348
Description of function
Feed rake – Feeding into the filling chamber. Diagram 402349
Description of function
Feed rake – Feeding into the filling chamber. Diagram 402350
Description of function
75 Central lubrication system
7515 Lines
Central lubrication system (electric)
Central lubrication system pump
Description of function
Settings of central lubrication system
Description of function
Position of components
Hydraulic system
1000 Oil tank / oil filter
2000 Pump / motor
3000 Hydraulic cylinders
4000 Restrictor / orifice plate
5000 Accumulators
6000 Valves – mechanically actuated
7000 Valves – hydraulically actuated
9000 Measuring points / gauges
Electric system
Component grid
M Motor (electric)
R Resistor
U Switch – External operation
V Electronic component
Y Solenoid coils
Z Actual value switch

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0305 772 0.pdf:

Table of contents
Introduction
Notes on the manual
Information about this Technical Systems Manual
Using the manual
Document structure based on subassemblies
Search and find
Directions
Identifying warnings
Hazard signs
Signal word
Safety rules
Safety signs and warnings
Requirement made on technical staff
Children in danger
Hazard areas of the machine
Instructors travelling along during fieldwork
Risk of injury from rotating shafts
Structural alterations of the machine
Optional equipment and spare parts
Control of running machine
Technical condition
Respecting technical limit values
Danger from machine parts that continue rotating
Keeping safety devices functional
Personal protective equipment
Wearing suitable clothing
Removing dirt and loose objects
Parking the machine safely
Unsuitable operating utilities
Safe handling of service fluids and auxiliary utilities
Environmental protection and disposal
Keeping the cab free of chemicals
Avoiding fires
Potentially fatal electric shock from overhead lines and lightning strike
Electric shock from electric system
Noise may damage your health
Pre-loaded machine parts
Liquids under pressure
Compressed air
Toxic exhaust gases
Hot surfaces
Safe access and leaving
Working only on the stopped machine
Hazards during repairs
Raised machine parts and loads
Danger from welding work
Checking and charging the battery
Preparations for cases of emergency
10 Electrical / Electronic equipment
1098 Fault / remedy
ISOBUS checklist for fault analysis
Use of the checklist
1. Fault when loading the graphical user interface of the ISOBUS implement
1.1 The graphical user interface for an ISOBUS implement (object pool) is not loaded to the terminal
1.2 Loading the graphical user interface of the ISOBUS implement is not finished or is interrupted
1.3 The graphical user interface for an ISOBUS implement is loaded to the wrong terminal
2. Fault when assigning function keys
2.1 No keys available for assigning, no AUX input available
2.2 Assigned function keys without a function or faulty
2.3 Assignment of function keys after restarting no longer available
3. Task management fault (TC BAS)
3.1 Meter readings from the implement not available or remain at zero
3.2 Import/export of iso.xml not possible/only partially possible
3.3 Missing reference tracks in import/export
3.4 Individual tasks cannot be deleted from the terminal
3.5 Folder structure task data on the USB stick
4. Section Control fault (TC SC)
4.1 TC SC at the wrong terminal
4.2 TC SC without a function/only with a partial function
4.3 Incorrect switching on or off of TC SC
5. Testing and measuring
5.1 Testing and measuring ��� terminal socket
5.2 Testing and measuring ��� ISOBUS socket
5.3 Testing and measuring ��� diagnostic socket
6. Diagnosis with CDS
6.1 ISOBU 6.2 ISOBUS CAN logging (assigning of function keys)
6.3 ISOBUS CAN logging (assigned key without a function)
6.4 ISOBUS CAN logging (assignment no longer available, gets lost)
6.5 ISOBUS CAN logging (in the event of a fault with task management)
6.6 ISOBUS CAN logging (general problems)
7. ISOBUS components/AEF compatibility/software statuses
7.1 ISOBUS components and fault description 7.2 ISOBUS functionalities
7.3 Software statuses/AEF compatibility

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors