Claas Rollant 255 Rc (748) Balers Technical System EN

File List:

00 0293 518 0.pdf
00 0293 520 1.pdf
00 0293 521 0.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
00 0305 772 0.pdf
CLAAS HARNESS PARTS.pdf

00 0293 518 0.pdf:

Technical Systems Hydraulic System ROLLANT 240-255
Hydraulic System Contents
Chapter 1_x000B_Overall hydraulic system circuit diagram
1.1 Standard circuit diagram – with multi-function valve ROLLANT 240, 250, 255 from serial no. 749 00011, 725 00011, 748 00011 up to 748 00729
1.2 Standard circuit diagram – with multifunction valve ROLLANT 254, 255 from serial no. 754 00011, 748 00730
1.3 Comfort circuit diagram – without multifunction valve ROLLANT 250, 255 from serial no. 725 00011, 748 00011 to 748 00729
1.4 Comfort circuit diagram – with multifunction valve ROLLANT 254, 255 from serial no. 754 00011, 748 00730
1.5 ROLLANT for UNIWRAP circuit diagram up to serial no. 726 00130
1.6 ROLLANT for UNIWRAP circuit diagram from serial no. 726 00131
Chapter 2_x000B_Valve components
2.1 ROLLANT 250 pressure relief valve up to serial no. 725 01595
2.2 ROLLANT 240, 250, 255 pressure relief valve from serial no. 749 00011, 725 01596, 748 00011 to 748 00729
2.3 ROLLANT for UNIWRAP pressure relief valve up to serial no. 726 00130
2.4 ROLLANT for UNIWRAP multi-function valve with pressure limitation from serial no. 726 00131
2.5 ROLLANT 254, 255 multi-function valve with pressure limiting from serial no. 749 00011, 748 00730
2.6 ROLLANT Comfort main valve block ROTOCUT, Pick-up, Reverse rotor
2.6.1 ROTOCUT knives IN/OUT, Raise/lower pick-up on ROLLANT Comfort 3/3 way solenoid valve
2.6.2 Reverse rotor on ROLLANT Comfort 4/3 way solenoid valve
2.7 Master valve, Open/close tailgate on ROLLANT Comfort 4/3 way solenoid valve
2.7.1 Open/close tailgate on ROLLANT Comfort Hydraulic cylinder
2.7.2 Hydraulically pilot-controlled non-return valve on ROLLANT for UNIWRAP up to serial no. 72600130
2.8 ROTOCUT knives IN/OUT on ROLLANT Standard
2.9 Lubricating oil pump
0293 518.0

00 0293 520 1.pdf:

Technical Systems – Electric System ROLLANT 254/255 UNIWRAP
Layout of electric circuit diagrams
Contents
Central terminal compartment
ROLLANT 254/255 Standard
ROLLANT 254/255 Comfort – Machines equipped with CCT
ROLLANT 254/255 Comfort – Machines equipped with COMMUNICATOR
Pin assignment in modules
ROLLANT 254/255 Standard
ROLLANT 254/255 Comfort – Machines equipped with CCT
ROLLANT 254/255 Comfort – Machines equipped with Communicator
Circuit diagram allocation of fuses and relays
Circuit diagrams 01a – 40a
01a – Main power supply ROLLANT 254/255 Standard
01b – Main power supply ROLLANT 254/255 Comfort – Machines equipped with CCT
01c – Main power supply ROLLANT 255 Comfort for UNIWRAP – Machines equipped with CCT
01d – Main power supply ROLLANT 254/255 Comfort – Machines equipped with Communicator
01e – Main power supply ROLLANT 255 Comfort for UNIWRAP – Machines equipped with Communicator
01f – Main power supply UNIWRAP
04a – Circulation shut-off valve ROLLANT 254/255 Comfort – Machines equipped with CCT
04b – Circulation shut-off valve ROLLANT 254/255 Comfort for UNIWRAP – Machines equipped with CCT
04c – Master valve ROLLANT 254/255 Comfort – Machines equipped with Communicator
04d – Master valve ROLLANT 254/255 Comfort for UNIWRAP – Machines equipped with Communicator
04e – Circulation shut-off valve UNIWRAP
05a – Terminal ROLLANT 254/255 Standard
05b – Terminal ROLLANT 254/255 Comfort – Machines equipped with CCT
05c – Terminal ROLLANT 254/255 Comfort for UNIWRAP – Machines equipped with CCT
06a – CAN bus, module power supply ROLLANT 254/255 Standard
06b – CAN bus, module power supply ROLLANT 254/255 Comfort – Machines equipped with CCT
06c – CAN bus, module power supply ROLLANT 255 Comfort for UNIWRAP – Machines equipped with CCT
06d – CAN bus, module power supply ROLLANT 254/255 Comfort – Machines equipped with Communicator
06e – CAN bus, module power supply ROLLANT 255 Comfort for UNIWRAP – Machines equipped with Communicator
06f – CAN bus, module power supply UNIWRAP up to serial no. 130
06g – CAN bus, module power supply UNIWRAP from serial no. 131
07a – Rotocut ROLLANT 254/255 Standard
07b – Rotocut ROLLANT 254/255 Comfort / Comfort for UNIWRAP – Machines equipped with CCT
07c – Rotocut ROLLANT 254/255 Comfort / Comfort – Machines equipped with Communicator and reverser switch (Z48) – see also circuit diagram 7d
07d – Rotocut ROLLANT 254/255 Comfort / Comfort – Machines equipped with Communicator and reverser sensor (B131) – see also circuit diagram 7c
11a – Wrapping release ROLLANT 254/255 Standard
11b – Wrapping release ROLLANT 254/255 Comfort / Comfort for UNIWRAP – Machines equipped with CCT
11c – Wrapping release – ROLLANT 254/255 Comfort / Comfort for UNIWRAP – Machines equipped with Communicator and tailgate closed switch (Z16) – see also circuit diagram 11b
11d – Wrapping release – ROLLANT 254/255 Comfort / Comfort for UNIWRAP – Machines equipped with Communicator and tailgate closed sensor (B135) – see also circuit diagram 11a
12a – Open / close tailgate ROLLANT 254/255 Comfort / Comfort for UNIWRAP – Machines equipped with CCT
12b – Open / close tailgate – ROLLANT 254/255 Comfort / Comfort for UNIWRAP – Machines equipped with Communicator
19a – Load / unload bale UNIWRAP
20a – Raise / lower pick-up ROLLANT 254/255 Comfort / Comfort for UNIWRAP – Machines equipped with CCT
20b – Raise / lower pick-up ROLLANT 254/255 Comfort / Comfort for UNIWRAP – Machines equipped with Communicator
21a – Wrapping arm rotation UNIWRAP
22a – Open / close film cutter, film break monitoring
32a – Taillight, side light (with central electric compartment)
40a – Additional sockets – ROLLANT 254/255 Comfort / Comfort for UNIWRAP – Machines equipped with Communicator
Wiring looms A – M
Wiring loom A – part 1 (ROLLANT 254/255 Standard)
Wiring loom A – part 2 (ROLLANT 254/255 Standard)
Wiring loom B – part 1 (ROLLANT 254/255 Comfort)
Wiring loom B – part 2 (ROLLANT 254/255 Comfort)
Wiring loom B – part 3 (ROLLANT 254/255 Comfort)
Wiring loom C (ROLLANT 254/255 Comfort)
Wiring loom D – part 1 (ROLLANT 255 Comfort for Uniwrap)
Wiring loom D – part 2 (ROLLANT 255 Comfort for Uniwrap)
Wiring loom D – part 3 (ROLLANT 255 Comfort for Uniwrap)
Wiring loom E (ROLLANT 255 Comfort for Uniwrap)
Wiring loom K (UNIWRAP)
Wiring loom L (UNIWRAP)
Wiring loom M (UNIWRAP)
0293 520.1

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0305 772 0.pdf:

Table of contents
Introduction
Notes on the manual
Information about this Technical Systems Manual
Using the manual
Document structure based on subassemblies
Search and find
Directions
Identifying warnings
Hazard signs
Signal word
Safety rules
Safety signs and warnings
Requirement made on technical staff
Children in danger
Hazard areas of the machine
Instructors travelling along during fieldwork
Risk of injury from rotating shafts
Structural alterations of the machine
Optional equipment and spare parts
Control of running machine
Technical condition
Respecting technical limit values
Danger from machine parts that continue rotating
Keeping safety devices functional
Personal protective equipment
Wearing suitable clothing
Removing dirt and loose objects
Parking the machine safely
Unsuitable operating utilities
Safe handling of service fluids and auxiliary utilities
Environmental protection and disposal
Keeping the cab free of chemicals
Avoiding fires
Potentially fatal electric shock from overhead lines and lightning strike
Electric shock from electric system
Noise may damage your health
Pre-loaded machine parts
Liquids under pressure
Compressed air
Toxic exhaust gases
Hot surfaces
Safe access and leaving
Working only on the stopped machine
Hazards during repairs
Raised machine parts and loads
Danger from welding work
Checking and charging the battery
Preparations for cases of emergency
10 Electrical / Electronic equipment
1098 Fault / remedy
ISOBUS checklist for fault analysis
Use of the checklist
1. Fault when loading the graphical user interface of the ISOBUS implement
1.1 The graphical user interface for an ISOBUS implement (object pool) is not loaded to the terminal
1.2 Loading the graphical user interface of the ISOBUS implement is not finished or is interrupted
1.3 The graphical user interface for an ISOBUS implement is loaded to the wrong terminal
2. Fault when assigning function keys
2.1 No keys available for assigning, no AUX input available
2.2 Assigned function keys without a function or faulty
2.3 Assignment of function keys after restarting no longer available
3. Task management fault (TC BAS)
3.1 Meter readings from the implement not available or remain at zero
3.2 Import/export of iso.xml not possible/only partially possible
3.3 Missing reference tracks in import/export
3.4 Individual tasks cannot be deleted from the terminal
3.5 Folder structure task data on the USB stick
4. Section Control fault (TC SC)
4.1 TC SC at the wrong terminal
4.2 TC SC without a function/only with a partial function
4.3 Incorrect switching on or off of TC SC
5. Testing and measuring
5.1 Testing and measuring – terminal socket
5.2 Testing and measuring – ISOBUS socket
5.3 Testing and measuring – diagnostic socket
6. Diagnosis with CDS
6.1 ISOBUS check (load object pool)
6.2 ISOBUS CAN logging (assigning of function keys)
6.3 ISOBUS CAN logging (assigned key without a function)
6.4 ISOBUS CAN logging (assignment no longer available, gets lost)
6.5 ISOBUS CAN logging (in the event of a fault with task management)
6.6 ISOBUS CAN logging (general problems)
7. ISOBUS components/AEF compatibility/software statuses
7.1 ISOBUS components and fault description
7.2 ISOBUS functionalities
7.3 Software statuses/AEF compatibility

CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)