Claas Ru-450 Xtra (660) Forage Harvesters Operator Manual ES

File List:

00 0293 286 4.pdf
00 0297 200 4.pdf

00 0293 286 4.pdf:

RU 450 Xtra
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information relating to this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance information
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical questions
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Stay between the machine and the head
2.2.7 Couple the machine with the head
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction changes
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine in operation
2.2.12 Operation only after correct commissioning
2.2.13 Technical status
2.2.14 Danger due to damage to the machine
2.2.15 Comply with technical limit values
2.2.16 Danger due to coasting parts
2.2.17 Keep protective devices operational
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Prepare the machine for road traffic
2.2.22 Dangers when traveling on roads and in the countryside
2.2.23 Park the machine safely
2.2.24 Unsuitable consumables
2.2.25 Safe handling of consumables and auxiliary materials
2.2.26 Environmental protection and waste disposal
2.2.27 Fire hazard
2.2.28 Electrical shock from electrical equipment
2.2.29 Liquids under pressure
2.2.30 Hot surfaces
2.2.31 Work only on the stopped machine
2.2.32 Maintenance work and repair work
2.2.33 Lifted machine parts and loads
2.2.34 Danger from welding work
2.3 Safety signage
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Machine overview
3.1.2 Gear overview
3.1.3 Summary of clutches
3.1.4 Machine operating mode
3.2 Optional equipment
3.2.1 Raising the deflector bracket*
3.2.2 Gear wheels Z=17 and Z=13*
3.2.3 Additional weights*
3.2.4 Cone for laid corn*
3.2.5 Conveyor cone*
3.2.6 Elbow filling*
3.2.7 Spikes for laid corn*
3.2.8 AUTOPILOT*
3.3 Identification plates and identification numbers
3.3.1 Machine identification plate
3.4 Machine information
3.4.1 Adhesive on the machine
4 Control and display instruments
4.1 Control elements
4.1.1 Coupling frame and gear
5 Technical data
5.1 RU 450 Xtra
5.1.1 Suitable machines
5.1.2 Measurements
5.1.3 Weights
5.1.4 Safety clutch reaction torques
5.1.5 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Turn off the machine and secure it
6.1.2 Secure the raised head
6.2 Assemble the head
6.2.1 Supply package summary
6.2.2 Assemble the locking linkage
6.2.3 Dismantling the transport frame
6.2.4 Assemble the laid corn augers*
6.2.5 Assemble the tips of the guide plates
6.2.6 Assemble the tip of the guide plate for AUTO PILOT*
6.2.7 Assemble the feed fingers and adjust them
6.2.8 Assemble the feed bracket
6.2.9 Remove protection
6.2.10 Place adhesive
6.3 Adapt the chopper
6.3.1 Additional chopper weights*
6.3.2 Additional forward lighting*
6.3.3 Check the choke on the coupling hydraulic cylinder
6.3.4 Adjust descent speed
6.3.5 Adjust descent speed
6.3.6 Adjust descent speed
6.3.7 Adjust descent speed
6.3.8 Dismantling the dog clutch
6.4 Adapt the head
6.4.1 Adjust the hitch
6.5 Assemble the head
6.5.1 Open the locking mechanism
6.5.2 Assemble the head
6.5.3 Close the interlocking mechanism.
6.5.4 Adjust the locking mechanism
6.5.5 Adjust the locking linkage
6.5.6 Connect the hydraulic hoses
6.5.7 Connect the hydraulic hoses
6.5.8 Connect the hydraulic hoses
6.5.9 Power supply connection
6.5.10 Power supply connection
6.5.11 Power supply connection
6.5.12 Assemble the cardan shaft
6.5.13 Assemble the cardan shaft
6.5.14 Place the support legs upwards
6.6 Disassemble the head
6.6.1 Remove the support legs
6.6.2 Uncouple the hydraulic pipes
6.6.3 Uncouple the hydraulic pipes
6.6.4 Uncouple the hydraulic pipes
6.6.5 Disconnect the power supply
6.6.6 Disconnect the power supply
6.6.7 Disconnect the power supply
6.6.8 Dismantle the cardan shaft
6.6.9 Dismantle the cardan shaft
6.6.10 Open the locking mechanism
6.6.11 Disassemble the head
6.7 Prepare for road traffic
6.7.1 Fold the head into the transport position
6.7.2 Folding the AUTO PILOT* up
6.7.3 Assemble the protection bars and protection plates
6.8 Prepare for use at work
6.8.1 Remove the protection bars and protection plates
6.8.2 Folding the AUTO PILOT* down
6.8.3 Deploy the head to the working position
6.9 Load the head
6.9.1 Raise the head
7 Management
7.1 Driving on the road
7.1.1 Circulation on public roads
7.2 Settings for work
7.2.1 Adjust the line angle of the guide plate tip
7.2.2 Harvesting laid corn
7.2.3 Adjust the feed guides
7.2.4 Adjust the blades
7.2.5 Adjust the comb slats
7.2.6 Adjust the cutting length
7.2.7 Change the sprocket
7.2.8 Adjust the chopper
7.2.9 Adjust the chopper
7.2.10 Adjust the chopper
7.2.11 Adjust the speed of the gearbox input gear
7.2.12 Adjust the speed of the gearbox main gear*
7.2.13 Switching AUTO PILOT* on and off
Connect AUTO PILOT
Disconnect AUTO PILOT
7.3 Use at work
7.3.1 Fold in working position
7.3.2 Fold in transport position
7.3.3 Use the head
7.3.4 Connect the head
7.3.5 Raise and lower the head
7.3.6 Reverse the direction of travel of the head
7.3.7 Disconnect the head
7.3.8 Take into account during the field trip
8 Incident and solution
8.1 Causes and solution
8.1.1 Harvest material is not collected
8.1.2 Summary of incidents on blade discs
8.1.3 Poor chopping quality
8.1.4 Foreign material on the tip of the guide plate
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 Every 8 hours of service or daily
9.1.3 Every 50 hours of service
9.1.4 Every 100 hours of service
9.1.5 Every 250 hours of service
9.1.6 Every 500 hours of service or annually
9.1.7 Every 1000 hours of service or every 2 years
9.1.8 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Gearbox input gear (A)
9.2.3 Main gear (B)
9.2.4 Gearbox main gear* (C)
9.2.5 Conveyor gear (D)
9.2.6 Bevel gear (E)
9.2.7 Rotor gear (F)
9.2.8 Deflector gear (G)
9.2.9 Gear for the laid corn auger (H, I)
9.3 Clutch
9.3.1 Check the overload clutch
Star clutch (A)
Locking clutch(B)
Clutch key switch (C)
9.4 Cardan shaft
9.4.1 Maintenance of cardan shafts
9.5 Hydraulic installation
9.5.1 Carry out maintenance on the hydraulic installation
9.5.2 Check the hydraulic hoses
9.6 Feed auger
9.6.1 Check chain tension
9.6.2 Tension the drive chain
9.6.3 Adjust spring tension
9.7 Guide plate tips
9.7.1 Adjust the tips of the guide plates
9.7.2 Check the feed fingers
9.7.3 Adjust AUTO PILOT*
9.8 Knife discs
9.8.1 Check the blades and replace them if necessary
9.8.2 Adjust the deflector discs
9.9 Assembly and body parts
9.9.1 Check the fixing material
9.9.2 Clean the machine
9.9.3 Maintain the machine
9.10 Greasing scheme
9.10.1 Grease the lubrication points every 100 hours of service
9.10.2 Grease the lubrication points every 250 hours of service
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 RU 450 Xtra
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technical vocabulary
12.1.2 Abbreviations