Claas Tucano 430-420 (838) Combines Repair Manual EN

File List:

00 0295 126 5.pdf
00 0296 433 2.pdf
Test instructions for output assessment T4i engines.pdf
Test protocol LEXION and TUCANO.pdf

00 0295 126 5.pdf:

TUCANO 480 – 320
Table of contents
Introduction
General Information
Handling of this manual
Texts and figures
Document structure based on subassemblies
Search and find
Directions
Abbreviations
Technical terms
Validity of manual
General repair instructions
Technical specifications
Information on proper repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installation
Gib head key joints
Dismounting
Installation
Lock collar bearing
Dismounting
Installation
Adapter sleeve bearings
Dismounting
Installation
Chuck bushing
Dismounting
Installation
Ferrule fittings
Screwing in
Non-tight ferrule connection
Sealing cone fittings
Hydraulic hoses
Hose placement
Drive belts / drive chains
Diesel engine
Alternator
Spare parts
Reason of damage
Torque settings
Tightening torques for metric standard threads
Tightening torques for metric fine thread screws
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for SDS hydraulic male connectors
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
Tightening torques for tube structures with O-ring
Tightening torques for worm drive hose clamps
Tightening torque for spring-loaded worm drive hose clamps
Tightening torques for tyres
Technical specifications
Lubricants
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General Information
Of special importance
Identification of warning and danger signs
General safety and accident prevention regulations
Combine-harvester safety and accident prevention regulations
First aid measures
Crop / straw discharge
Leaving the machine
Grain tank
Combine harvester chopper
Adjustment and maintenance operations
Danger of injury from hydraulic liquid
Air conditioner
Hydraulic accumulators
Battery isolating switch
Apply the feeder housing safety lock
Jacking up the machine
Putting the machine out of operation
Welding work
0102 Complete component
Mercedes-Benz OM 926 LA.E3A/1 diesel engine
Work preparation
Special tool
Installation
Mercedes-Benz OM 906 LA.E3A/1 diesel engine
Work preparation
Special tool
Installation
Caterpillar C-9 diesel engine
Work preparation
Special tool
Installation
0125 Injection – / Fuel system
Work preparation
Special tool
Installation
Unlocking / locking the fuel line
Additional fuel tank
Work preparation
Special tool
Installation
Fuel tank riser
Work preparation
Special tool
Installation
Replacing the union for the riser
0135 Cooling system
Diesel engine cooling system
Work preparation
Removing the fan blades
Installing the fan blades
Removing the charge air cooler
Installing the charge air cooler
Removing the radiator
Installing the radiator
Removing the fuel cooler
Installing the fuel cooler
Compensating tank
Work preparation
Special tool
Installation
Rotary chaff screen suction fan
Work preparation
Belt (R45)
Drive pulley of belt (R45)
Jockey pulley of belt (R45)
Rotary chaff screen suction
Special tool
Disassembly
Installation
Motor (2016) of rotary chaff screen (rotary chaff screen suction)
Work preparation
Special tool
Installation
Belt (R46)
Belt (R47)
Drive pulley of belt (R47)
Jockey pulley of belt (R47)
Work preparation
Driven pulley of belt (R47)
Belt (R50)
Belt (R53)
0140 Exhaust system
Identifying the silencer
Work preparation
Installation
Work preparation
Installation
Work preparation
Installation
0150 Engine attachment parts
Engine attachment parts
Removing the alternator (G002)
Installing the alternator (G002)
Removing the alternator (G003)
Installing the alternator (G003)
Removing the electric starting motor (M021)
Installing the electric starting motor (M021)
Engine attachment parts
Removing the alternator (G002)
Installing the alternator (G002)
Removing the electric starting motor (M021)
Installing the electric starting motor (M021)
0165 Exhaust gas treatment
Work preparation
Special tool
Checking the urea solution (purity)
Checking the urea solution (density)
Urea tank (1039)
Work preparation
Installation
Heater with urea tank sensor (B354 / B117-MB)
Work preparation
Special tool
Installation
Urea pump (M047 / M25-MB)
Work preparation
Special tool
Installation
Urea heater valve (Y488 / Y107-MB)
Work preparation
Special tool
Technical specifications
Installation
Urea dosing unit
Work preparation
Special tool
Installation
Urea injector
Work preparation
Installation
02 Gearbox / Clutch / Universal drive shaft
0210 Oscillation damper
Torsion damper
Work preparation
Installation
03 Chassis
0315 Drive axle
Drive axle (17 t / 19 t)
Work preparation
Drive axle (15 t)
Work preparation
Wheel bolt
Work preparation
Special tool
Installation
Final drives – General
Work preparation
Special tool
Installation
Final drive (17 t / 19 t)
Work preparation
Special tool
Disassembly
Final drive (15 t)
Work preparation
Special tool
Disassembly
Work preparation
Special tool
Disassembly
Installation
Differential (normal version)
Work preparation
Special tool
Disassembly
Differential (rice version)
Work preparation
Special tool
Disassembly
0320 Steering axle
Rear axle – General
Work preparation
Removing the rear axle / rear drive axle
Installing the rear axle / rear drive axle
Rear axle (6 t rigid)
Work preparation
Rear axle (7.5 t rigid / adjustable)
Work preparation
0330 Driven steering axle, rear
Rear drive axle – General
Work preparation
Installation
Venting the rear drive axle hydraulic system
Rear drive axle
Work preparation
Rear drive axle motor (2003 / 2004)
Work preparation
Special tool
Disassembly
Installation
0335 Ground drive
Ground drive motor (2007)
Work preparation
Work preparation
Installation
0405 Service brake
Driving axle service brake
Work preparation
Removing the brake linings
Installing the brake linings
Removing the brake disc
Installing the brake disc
Removing the fixed calliper (3107)
Installing the fixed calliper (3107)
Cab-side service brake
Work preparation
Removing the master brake cylinder (3165 / 3166)
Installing the master brake cylinder (3165 / 3166)
Venting the service brake
0415 Parking brake
Parking brake
Work preparation
Special tool
Removing the brake shoes
Installing the brake shoes
Removing the rope
Installing the rope
Removing the holder
Installing the holder
Testing / adjusting the parking brake
05 Steering
0505 Steering
Work preparation
Special tool
Removing the steering wheel
Installing the steering wheel
Removing the steering column
Installing the steering column
Remove steering unit (6009)
Installing the steering unit (6009)
Checking and adjusting the steering unit (6009)
Hydraulic cylinder (3023) of rear axle (6 t rigid)
Work preparation
Special tool
Hydraulic cylinder (3023) of rear axle (7.5 t rigid / adjustable)
Work preparation
Special tool
Rear drive axle hydraulic cylinder (3023) (without AUTO PILOT)
Work preparation
Special tool
0510 Automatic steering
AUTO PILOT valve block
Work preparation
Special tool
Technical specifications
Rear drive axle hydraulic cylinder (3023) (with AUTO PILOT)
Work preparation
Special tool
0808 Main drive
Drive diagram, left side (TUCANO 480 – 430)
Drive diagram, right side (TUCANO 480 – 430)
Drive diagram, left side (TUCANO 450 / 440 / 430, up to serial no. 83900594 / 83800412)
Right-side drive diagram (TUCANO 450 / 440 / 430, up to serial no. 83900594 / 83800412)
Left-side drive diagram (TUCANO 340 / 330 / 320, up to serial no. 83401111 / 83200514)
Right-side drive diagram (TUCANO 340 / 330 / 320, up to serial no. 83401111 / 83200514)
Left-side drive diagram (TUCANO 340 / 330 / 320, from serial no. 83401112 / 83200515)
Right-side drive diagram (TUCANO 340 / 330 / 320, from serial no. 83401112 / 83200515)
Engine output
Work preparation
Special tool
Removing the engine output pulley
Engine output pulley
Removing the engine output
Installing the engine output
0809 Hydraulic drive
Driven pulley of belt (R5)
Installation
Jockey pulley of belt (R5)
0820 Front attachment drive
Drive pulley of belt (R1)
Driven pulley of belt (R1)
Work preparation
Special tool
Pulley of belt (R1)
Work preparation
Installation
Slip clutch of feeder chain upper shaft
Work preparation
Special tool
Removing the slip clutch
Installing the slip clutch
Removing the slip clutch linings
Installing slip clutch linings
Guide roller of belt (R1)
Jockey pulley of belt (R1)
Front attachment clutch with hydraulic cylinder (3052)
Work preparation
Special tool
Removing the front attachment clutch with hydraulic cylinder (3052)
Installing the front attachment clutch with hydraulic cylinder (3052)
Belt (R15)
Drive pulley of belt (R15)
Driven pulley of belt (R15)
0841 Threshing mechanism drive
Drive pulley of belt (R2)
Installation
Driven pulley of belt (R2)
Installation
Jockey pulley of belt (R2)
Driven pulley of belt (R3)
Work preparation
Special tool
Installation
Guide roller of belt (R3)
Jockey pulley of belt (R3)
Belt (R42)
Special tool
Drive pulley of belt (R42) (standard drive / indirect)
Work preparation
Special tool
Disassembly
Installation
Drive pulley of belt (R42) (synchronous drive / indirect)
Work preparation
Special tool
Disassembly
Installation
Driven pulley of belt (R42) (standard drive / indirect)
Work preparation
Special tool
Disassembly
Installation
Driven pulley of belt (R42) (synchronous drive / indirect)
Work preparation
Special tool
Disassembly
Installation
Belt (R42) driven pulley intermediate drive
Work preparation
Disassembly
Installation
Belt (R43)
Driven pulley of belt (R43)
Special tool
Installation
Jockey pulley of belt (R43)
Belt (R44)
Special tool
Drive pulley of belt (R44) (standard drive / direct)
Work preparation
Special tool
Disassembly
Installation
Driven pulley of belt (R44) (standard drive / direct)
Work preparation
Special tool
Disassembly
Installation
Threshing drum reduction gearbox (standard drive)
Work preparation
Special tool
Disassembly
Installation
Threshing drum reduction gearbox (synchronous drive)
Work preparation
Special tool
Disassembly
Installation
Threshing drum variable-speed drive hydraulic cylinder (3011) (hydraulic)
Work preparation
Special tool
Disassembly
Installation
Belt (R49)
Drive pulley of belt (R49)
Work preparation
Installation
Driven pulley of belt (R49)
Installation
Jockey pulley of belt (R49)
0842 Separation drive
Belt (R11)
Driven pulley of belt (R11)
Special tool
Installation
Jockey pulley of belt (R11)
Belt (R12)
Driven pulley of belt (R12)
Special tool
Installation
Jockey pulley of belt (R12)
Guide roller of belt (R12)
Belt (R18)
Driven pulley of belt (R18)
Special tool
Installation
Jockey pulley of belt (R18)
Belt (R22)
Driven pulley of belt (R22)
Special tool
Disassembly
Installation
Jockey pulley of belt (R22)
Belt (R23)
Belt (R24)
Drive pulley of belt (R24)
Installation
Driven pulley of belt (R24)
Work preparation
Installation
Belt (R24) driven pulley bearing
Work preparation
Special tool
Installation
Jockey pulley of belt (R24)
Belt (R25)
Drive pulley of belt (R23 / R25)
Driven pulley of belt (R23 / R25)
Work preparation
Special tool
Disassembly
Installation
Driven pulley of belt (R25) with straw chopper clutch
Work preparation
Special tool
Disassembly
Installation
Jockey pulley of belt (R23 / R25)
Guide roller of belt (R25)
Guide roller of belt (R25)
0843 Cleaning system drive
Drive pulley of belt (R6)
Installation
Driven pulley of belt (R6)
Installation
Jockey pulley of belt (R6)
Drive pulley of belt (R7) (fan variable-speed drive, electric)
Work preparation
Disassembly
Installation
Motor (M003) of fan adjustment belt (R7)
Installation
Driven pulley of belt (R7) (fan variable-speed drive, spring-loaded)
Work preparation
Special tool
Disassembly
Installation
Driven pulley of belt (R8)
Work preparation
Installation
Jockey pulley of belt (R8)
Driven pulley of belt (R9)
Work preparation
Special tool
Installation
Jockey pulley of belt (R9)
Work preparation
Belt (R10)
Driven pulley of belt (R10) (sieve pan)
Work preparation
Installation
Driven pulley of belt (R10) (grain auger)
Special tool
Installation
Driven pulley of belt (R10) (returns auger)
Special tool
Installation
Jockey pulley of belt (R10)
Guide roller of belt (R10)
Belt (R16)
Driven pulley of belt (R16)
Jockey pulley of belt (R16)
Belt (R17)
Driven pulley of belt (R17) (sieve pan)
Work preparation
Installation
Driven pulley of belt (R17) (grain auger)
Special tool
Installation
Driven pulley of belt (R17) (returns auger)
Special tool
Installation
Jockey pulley of belt (R17)
Top guide roller of belt (R17)
Guide roller (bottom) of belt (R17)
0860 Straw discharge drive
Belt (R13)
Driven pulley of belt (R13)
Special tool
Installation
Jockey pulley of belt (R13)
Belt (R14)
Driven pulley of belt (R14)
Special tool
Installation
Jockey pulley of belt (R14)
Belt (R26)
Jockey pulley of belt (R26)
Driven pulley of belt (R26)
Belt (R27)
Drive pulley of belt (R27)
Jockey pulley of belt (R27)
Guide roller of belt (R27)
Driven pulley of belt (R27)
Work preparation
Belt (R40)
Drive pulley of belt (R40)
Work preparation
Driven pulley of belt (R40)
Work preparation
Special tool
Installation
Jockey pulley of belt (R40)
Guide roller of belt (R40)
Belt (R41)
Drive pulley of belt (R41)
Jockey pulley of belt (R41)
Belt (R51)
Drive pulley of belt (R51)
Driven pulley of belt (R51)
Jockey pulley of belt (R51)
Belt (R52)
Driven pulley of belt (R52)
Special tool
Jockey pulley of belt (R52)
0861 Grain delivery drive
Grain tank unloading intermediate drive shaft
Removal (up to serial no. …)
Installation (up to serial no. …)
Removal (from serial no. …)
Installation (from serial no. …)
Driven pulley of belt (R4)
Work preparation
Special tool
Installation
Jockey pulley of belt (R4)
Chain (K54)
Chain (K55)
Drive sprocket of chain (K55)
Installation
Driven sprocket of chain (K55)
Chain (K56)
Drive sprocket of chain (K56)
Chain (K57)
Chain (K58)
Chain (K59)
Driven sprocket of chain (K56 / K59)
Special tool
Installation
Drive sprocket of chain (K59)
Special tool
Installation
09 Hydraulic system
0900 Hydraulic system – General
Hydraulic system – General
Work preparation
Special tool
Venting the hydrostatic system
Hydrostatic motor charge pressure accumulator (5020)
Work preparation
Special tool
0905 Hydraulic oil tank
Hydraulic oil tank (1010)
Work preparation
Special tool
Generating a vacuum
Low-pressure hydraulic system pressure relief valve (7029)
Work preparation
Special tool
Checking and adjusting
0907 Hydraulic oil cooler
Hydraulic oil cooler (1009)
Work preparation
Special tool
Installation
0910 Pumps
Pump (triple pump) (2017 / 2005 / 2018)
Work preparation
Special tool
Installation
Ground drive pump (2009 / 2011)
Work preparation
Special tool
Installation
0915 Hydraulic lines
Multi-coupler (8011)
Work preparation
Special tool
Removing the female coupling
Disassembling the female coupling
Assembling the female coupling
Installing the female coupling
Rotary coupling (4041)
Work preparation
Special tool
Disassembly
Installation
0920 Valves
Main valve block
Work preparation
Special tool
Check and adjust the working hydraulics pressure relief valve (7003)
Working hydraulics valve block
Work preparation
Special tool
Low-pressure hydraulics valve block
Work preparation
Special tool
Reversing / AUTO CONTOUR valve block
Work preparation
Special tool
10 Electrical / Electronic equipment
1000 Electrical / Electronic equipment general
Electrical / electronic equipment – General
Special tool
1010 Central electrics
Central terminal compartment
Removing the basic central terminal compartment
Install the basic central terminal compartment
Removing the roof central terminal compartment
Install the basic central terminal compartment
1030 Board computer / Indicators
CEBIS terminal (A030)
Installation
1035 Operation / Multifunction control lever
Switch console
Work preparation
Removing the switch console
Installing the switch console
Adjusting the driving regulation
12 Cab / Operator’s platform
Work preparation
Special tool
Technical specifications
Installing
Driver���s seat
Work preparation
Disassembling / assembling
Installation
1235 Cab heater
Cab heater
Work preparation
Special tool
Removing the radiator
Installing the radiator
Removing the regulating valve
Installing the regulating valve
Removing the cab fan with motor (M007 / M026)
Installing the cab fan with motor (M007 / M026)
1240 Air condition
Air conditioner
Work preparation
Special tool
Removing the evaporator
Installing the evaporator
Removing the expane
Installing the expansion valve
Removing module (A006)
Installing module (A006)
Removing sensor (B086 / B087 / B088)
Installing sensor (B086 / B0 / B088)
Removing the thermostat (Z024 / Z074)
Installihermostat (Z024 / Z074)
Removing the condenser
Installing the condenser
Removing the air conditioner compressor
Installing the air conditioner compressor
Removing the filter receiver drier
Installing the filter receiver drier
Discharging / topping up refrigerant
Flushing the air conditioner
20 Crop feeding
2002 Front attachment
Reel drive pump (2013)
Work preparation
Special tool
Disassembly
Installation
21 Feeder unit
2110 Feed rake
Feed rake conveyor
Work preparation
Removing the feed rake conveyor
Installing the feed rake conveyor
Changing the feeder chains
Replacing the slats
V adjustment – feed rake conveyor
Work preparation
Special tool
Disassembly
Installation
Raise / lower front attachment hydraulic cylinder (3051)
Work preparation
Special tool
Reverser drive hydraulic cylinder (3053)
Work preparation
Special tool
Front attachment dampening valve block
Work preparation
Special tool
2120 Rollers
Return roller
Work preparation
Special tool
Disassembly
Installation
Upper shaft
Work preparation
Special tool
Installation
Intermediate drive shaft
Special tool
Installation
26 Ground guidance
2605 Auto-Contour
AUTO CONTOUR hydraulic cylinder (3005 / 3006)
Work preparation
Special tool
41 Threshing mechanism
4105 Drum housing
Stone trap
Installation
4110 Accelerator drum
Accelerator drum
Work preparation
Installation
Left accelerator drum bearing
Work preparation
Special tool
Disassembly
Installation
Right accelerator drum bearing
Work preparation
Special tool
Disassembly
Installation
4115 Preconcave
Preconcave
Work preparation
Installation
4120 Threshing drum
Threshing drum
Work preparation
Special tool
Disassembly
Installation
Left threshing drum bearing
Work preparation
Special tool
Disassembly
Installation
Right threshing drum bearing
Work preparation
Special tool
Disassembly
Installation
4125 Threshing concave
Threshing concave (TUCANO 480 – 430)
Work preparation
Special tool
Installation
Threshing concave (TUCANO 340 – 320)
Work preparation
Special tool
Installation
4130 Impeller
Impeller (standard drive)
Work preparation
Special tool
Disassembly
Installation
Left impeller bearing (standard drive)
Work preparation
Special tool
Installation
Right impeller bearing (standard drive)
Work preparation
Special tool
Installation
Impeller (synchronous drive)
Work preparation
Installation
Left impeller bearing (synchronous drive)
Special tool
Installation
Right impeller bearing (synchronous drive)
Special tool
Installation
Impeller intermediate drive shaft (synchronous drive)
Special tool
Installation
4140 Returns
Work preparation
Removing the returns elevator chain
Installing the returns elevator chain
Removing the bottom returns auger
Installing the bottom returns auger
Removing the top returns auger
Installing the top returns auger
Removing the returns elevator boot
Installing the returns elevator boot
Removing the returns elevator
Disassembling the returns elevator
Assembling the returns elevator
Installing the returns elevator
4180 Hydraulic threshing mechanism
Threshing mechanism hydraulic cylinder (3012)
Work preparation
Special tool
42 Separation
4205 Rotor
Work preparation
Special tool
Removing the rotor
Installing the rotor
Removing the front rotor bearings
Installing the front rotor bearings
Rotor gearbox
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Rotor clutch hydraulic cylinder (3038)
Work preparation
Special tool
4210 Straw walker
Straw walkers
Work preparation
Installation
Front straw walker crankshaft
Work preparation
Special tool
Disassembly
Installation
Rear straw walker crankshaft
Work preparation
Special tool
Disassembly
Installation
Front intensive separation system shaft
Work preparation
Disassembly
Installation
Rear intensive separation system shaft
Work preparation
Disassembly
Installation
43 Cleaning system
4310 Preparation floor
Preparation floor
Installation
4315 Return pan
Return pan
Work preparation
Removing the return pan
Installing the return pan
Removing the front rocker arm return pan
Installing the front rocker arm return pan
4320 Sieves / Sieve pan
Upper sieve frame
Work preparation
Installation
Work preparation
Removing the sieve pan
Installing the sieve pan
Setting the sieve pan to centre position
Rocker arm drive
Work preparation
Installation
Rocker arm drive shaft
Work preparation
Installation
Upper sieve linkage
Work preparation
Special tool
Installation
Hydraulic valve (6001) (3-D pendulum control)
Work preparation
Special tool
3-D cleaning system hydraulic cylinder (3001)
Work preparation
Special tool
4325 Cleaning fan
Fan (turbine fan)
Special tool
Removing the left / right fan bearing
Installing the left / right fan bearing
Removing the fan shaft
Installing the fan shaft
Removing the fan rotors
Installing the fan rotors
Fan (cleaning fan)
Special tool
Removing the left / right fan bearing
Installing the left / right fan bearing
Removing the fan
Installing the fan
60 Crop discharge / straw discharge
6005 Chaff spreader
Chaff spreader
Work preparation
Special tool
Disassembly
Installation
6010 Straw chopper
Straw chopper cutting cylinder
Work preparation
Installation
Left straw chopper bearing
Work preparation
Special tool
Installation
Right straw chopper bearing
Work preparation
Special tool
Installation
6015 Straw spreader
Straw spreader
Work preparation
Special tool
Disassembly
6025 Tine spreader (ACTIVE SPREADER)
Tine spreader
Work preparation
Special tool
Removing the spreader disc
Installing the spreader disc
Tine spreader (ACTIVE SPREADER) hydraulic cylinder (3245)
Work preparation
Special tool
61 Grain delivery
6115 Grain tank filling
Grain tank filling
Work preparation
Special tool
Removing the grain elevator chain
Installing the grain elevator chain
Removing the grain elevator
Installing the grain elevator
Removing the grain elevator top (up to serial no. …)
Disassembling the grain elevator top (up to serial no. …)
Assembling the grain elevator top (up to serial no. …)
Installing the grain elevator top (up to serial no. …)
Removing the grain elevator top (from serial no. …)
Disassembling the grain elevator top (from serial no. …)
Assembling the grain elevator top (from serial no. …)
Installing the grain elevator top (from serial no. …)
Removing the elevator boot
Installing the elevator boot
Removing the grain auger
Installing the grain auger
Removing the grain tank filler auger with angle drive
Disassembling the grain tank filler auger with angle drive
Assembling the grain tank filler auger with angle drive
Installing the grain tank filler auger with angle drive
Yield meter hydraulic cylinder (3035)
Work preparation
Special tool
Check and adjust the yield meter hydraulic cylinder (3035)
6120 Grain tank unloading
Grain tank unloading
Work preparation
Removing the grain tank unloading auger
Installing the grain tank unloading auger
Removing the grain tank unloading tube auger
Installing the grain tank unloading tube auger
Removing the equalising auger
Disassembling the equalising auger
Assembling the equalising auger
Installing the equalising auger
Removing the grain tank unloading tube
Installing the grain tank unloading tube
Removing the wear ring
Removing the wear ring
Installing the wear ring
Installing the wear ring
Grain tank unloading tube hydraulic cylinder (3020)
Work preparation
Special tool
Grain tank unloading hydraulic cylinder (3021)
Work preparation
Special tool
80 Various components / Machine body
8025 Panellings / Hoods
Side panel
Work preparation
Removing the side panel
Installing the side panel