Claas Tucano 430 (C21) Combines Repair Manual EN

File List:

00 0291 027 2.pdf
00 0296 433 2.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf
Test protocol LEXION and TUCANO.pdf

00 0291 027 2.pdf:

MB OM460LAMB OM502LAMB OM906LAMB OM926LA
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard precautions
Validity of manual
Validity of manual
01 Engine
0125 Injection / Fuel system
Injection / fuel system PLD
PLD injection system
Description of function
Pumping phases of plug-on pump
Description of function
Control of plug-on pump
Description of function
Classification of plug-on pumps
Example of a plug-on pump identification plate
Elements in example of plug-on pump identification plate
Fuel low-pressure measurement
Special tool
Preparation of fuel low-pressure measurement
Description of function
Measuring values, fuel low-pressure (downstream of fuel filter)
0155 Engine control
Diesel engine monitoring, diesel engine (MB TIER 3) TUCANO, JAGUAR
Measured values table
Description of function
Diesel engine monitoring, diesel engine (MB TIER 3) LEXION
Measured values table
Description of function
Diesel engine monitoring, diesel engine (MB TIER 4i) TUCANO, JAGUAR
Measured values table
Description of function
Limitation of torque in case of lack of urea
Description of function
Limitation of torque in case of insufficient urea quality
Description of function
Torque limitation after exceeding the time with system faults
Description of function
Diesel engine monitoring, diesel engine (MB TIER 4i) LEXION
Measured values table
Description of function
Limitation of torque in case of lack of urea
Description of function
Limitation of torque in case of insufficient urea quality
Description of function
Torque limitation after exceeding the time with system faults
Description of function
0165 Exhaust gas aftertreatment
Compressed-air system of MB TIER 4i (LEXION, TUCANO)
Description of function
Air dryer with integrated pressure controller
Description of function
Compressed air system MB TIER 4i (JAGUAR)
Description of function
Air dryer with integrated pressure controller
Description of function
SCR system – Urea heating and injection
Description of function
Combined filling level / urea temperature sensor
Description of function
Urea pump unit
Description of function
Reduction catalyst temperature sensors
Description of function
Dosing unit
Description of function
NOx sensor
Description of function
Combined intake air humidity and temperature sensor
Description of function
10 Electrical / Electronic equipment
1012 Modules / sensors
Module overview – MB (OM460LA, 502LA, 906LA, 926LA)
Key to diagram
Module A015 – Electronic engine control (ECM) – MB TIER 4i
Connector X1
Key to diagram
Module pin assignment, connector X1
Connector X2, sheet 1 of 2, 6-cylinder inline and V8 engine
Module pin assignment, connector X2 sheet 1 of 2
Connector X2, sheet 2 of 2, 6-cylinder inline engine
Module pin assignment, connector X2 sheet 2 of 2, 6-cylinder inline engine
Connector X2, sheet 2 of 2, V8 engine
Module pin assignment, connector X2 sheet 2 of 2, V8 engine
Module A017 – Engine adaptation module (ADM) – MB TIER 3
Key to diagram
Key to diagram
Module A017 – Engine adaptation module (ADM) – MB TIER 4i
Key to diagram
Key to diagram
Module A032 – Reduction catalyst (SCR) – MB TIER4i
Key to diagram
Key to diagram
Sensors MB OM460LA
Figure of sensors
Sensors on MB 502LA
Figure of sensors
Sensors on MB OM 906LA, OM 926LA
Figure of sensors
1085 Networks
BUS system (CAN) – engine and machine
Description of function
92 Diagnosis
Diagnosis by fault codes
9220 Error codes engine (J1939)
FMI failure code (Failure Mode Indicator)
FMI failure code (Failure Mode Indicator)
FMI 00 (Signal too high)
FMI 01 (Signal too low)
FMI 02 (Erratic signal)
FMI 03 (Voltage too high)
FMI 04 (Voltage too low)
FMI 05 (Current too low)
FMI 06 (Current too high)
FMI 07 (Mechanical failure)
FMI 08 (Abnormal frequency signal)
FMI 09 (Communication error)
FMI 10 (Rate of signal change too fast)
FMI 11 (multiple faults)
FMI 12 (ECU defective)
FMI 13 (Signal outside of calibration range)
FMI 16 (Parameter not available)
FMI 17 (ECU not responding)
FMI 18 (Power supply failure)
FMI 19 (Software conditions not met)
FMI 95 (no signal change)
FMI 96 (CAN Bus system defective)
FMI 97 (Erratic condition)
FMI 98 (Warning)
FMI 99 (Info)
Fault codes
Diesel engine J1939 (MB) fault code list
Description of function

00 0296 433 2.pdf:

Mercedes-Benz OM906LAMercedes-Benz OM926LA
Table of contents
Introduction
General information
Validity of manual
Handling the manual
Texts and figures
Document structure based on the assembly structure
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on proper repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installation
Gib head key joints
Dismounting
Installation
Lock collar bearing
Dismounting
Installation
Adapter sleeve bearings
Dismounting
Installation
Chuck bushing
Dismounting
Installation
Circlips
Ferrule fittings
Screwing in
Non-tight ferrule connection
Sealing cone fittings
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torques for metric fine thread screws
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for SDS hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torque for spring-loaded worm drive hose clamps
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General information
Of special importance
Identification of warning and danger signs
Regulations for avoiding accidents with personal injuries
Testing, adjusting and repair work
Engine operation
Suspended loads
Working on piping and hoses
Work on the Common Rail System
Working on the electric system
Working on the hydraulic system
Electric welding
Painting work
Working with urea solution
Information on how to avoid damage and premature wear
Liability limitation
Shutting down and storage
Regulations for avoiding health and environmental damage
Precautionary measures for protection against health and environmental damage
Disposal of operating utilities and auxiliary operating utilities
Information for working on the diesel engine
Accident protection
Cleanliness
Installation instructions
Engine overhaul
Putting into operation after an engine overhaul
First aid measures
01 Engine
0102 Complete component
Type design
Engine data
Engine description
Engine components
Ignition order
Cranking the engine
Special tool for built-in engine
Special tools for removed engine
Cranking the engine in built-in condition
Cranking the engine in removed condition
0105 Engine suspension
Lifting eyes
Technical specifications
0110 Engine housing
Oil sump
Special tool
Technical specifications
Installation
Crankshaft front seal
Special tool
Technical specifications
Installation
Crankshaft rear seal
Special tool
Technical specifications
Installation
Timing housing
Special tool
Technical specifications
Installation
Oil separator
Technical specifications
0115 Engine unit
Special tool
Technical specifications
Disassembly
Checking
Assembly
Installation
Measuring the excess dimension
Connecting rod
Technical specifications
Checking
Installation
Cylinder bore
Technical specifications
Checking
Gear of crankshaft
Special tool
Installation instructions
Crankshaft
Special tool
Technical specifications
Checking
Installation
Oscillation damper
Technical specifications
Installation instructions
Flywheel
Special tool
Technical specifications
Checking
Installation
Replace ring gear
0120 Cylinder head / Valves / Idler gear
Valve cover
Technical specifications
Installation
Cylinder head
Special tool
Technical specifications
Checking
Installation
Special tool
Technical specifications
Installation instructions
Checking the valves
Adjusting the valve lash
Rocker lever
Disassembly
Assembly
Installation
Valve springs and valve stem seals
Special tool
Technical specifications
Installation
Valve guide
Work preparation
Special tool
Technical specifications
Checking
Installation
Camshaft
Special tool
Technical specifications
Checking
Installation
0125 Injection – / Fuel system
Fuel system
Cylinder head injection line
Special tool
Technical specifications
Installation instructions
Nozzle holder combination
Work preparation
Special tool
Technical specifications
Installation
Protective sleeve
Special tool
Technical specifications
Installation instructions
Plug-on pump
Special tool
Work preparation
Technical specifications
Installation
Fuel pump
Technical specifications
Installation
Fuel filter housing
Technical specifications
0130 Lubricating oil system
Lubricating oil system
Work preparation
Special tool
Pre-filling
Cleaning the main oil channel
Oil spray nozzle
Special tool
Technical specifications
Installation
Oil filter housing
Technical specifications
Applies to type designs: 926.959 and 926.970
Installation
Applies to type designs: 926.959 and 926.970
Oil cooler
Technical specifications
Installation
Oil pump
Work preparation
Special tool
Technical specifications
Installation
Installing the radial seal
0135 Cooling system
Special tool
Technical specifications
Draining
Filling up
Cleaning the coolant circuit
Coolant pump
Technical specifications
Installation
Coolant thermostat
Work preparation
Technical specifications
Checking
Installation
0140 Exhaust system
Exhaust manifold
Technical specifications
Applies to type designs: 926.959 and 926.970
Installation
Applies to type designs: 926.959 and 926.970
Exhaust turbo charger
Special tool
Technical specifications
Installation
Checking
Checking the axial play
Checking the radial play
Flap nozzle
Technical specifications
Installation
Catalyst
Work preparation
Technical specifications
Installation instructions
0145 Air intake
Intake housing
Technical specifications
Installation instructions
0150 Engine attachment parts
Electric starting motor
Work preparation
Technical specifications
Installation
Removing the solenoid switch
Installing the solenoid switch
Alternator
Special tool
Technical specifications
Installation
Removing the pulley
Installing the pulley
Alternator
Special tool
Technical specifications
Installation
Removing the pulley
Installing the pulley
Alternator drive belt tensioner
Technical specifications
Installation instructions
Air compressor
Technical specifications
Installation
Checking the oil thrown out
0155 Engine control
MR/PLD control unit
Technical specifications
Installation instructions
0165 Exhaust gas aftertreatment
Exhaust treatment system
Work preparation
Special tool
Technical specifications
Checking the urea solution (purity)
Checking the urea solution (density)
Urea heater valve
Work preparation
Special tool
Technical specifications
Installation
Urea pump
Work preparation
Special tool
Technical specifications
Installation
Removing the pressure accumulator
Installing the pressure accumulator
Removing the dump valve
Installing the dump valve
Removing the intake filter
Installing the intake filter
Checking the electric wiring loom
Filling the accumulator
Urea dosing unit
Work preparation
Special tool
Technical specifications
Installation instructions
Flushing
Urea injector

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)