File List:
00 0291 439 4.pdf
00 0297 292 1.pdf
00 0291 439 4.pdf:
VARIO 1230VARIO 1200VARIO 1050
Contents
1 About this user manual
1.1 Information about this notice
1.1.1 Validity of the notice
1.1.2 Notes on the instructions for use
1.1.3 Symbols and remarks
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Notes on maintenance
1.1.7 Notes regarding warranty
1.1.8 Technical characteristics
1.1.9 Spare parts and technical questions
2 Security
2.1 Use in accordance with instructions
2.1.1 Use in accordance with instructions
2.1.2 Reasonably foreseeable misuse
2.2 Safety tips
2.2.1 Instructions for use and other sources of information
Meaning of the instructions for use
2.2.2 Staff qualification and organization
Requirements for all users who work on the machine
2.2.3 Hitch the machines
Hitch the machine with the front implement or trailer
2.2.4 Modifications to the machine
Construction changes
2.2.5 Additional equipment and spare parts
Additional equipment and spare parts
2.2.6 Technically perfect condition
Operation only after proper inspection when handing over the machine
Operation only after proper commissioning of the machine
Technically perfect condition of the machine
Risks following damage to the machine
Respect the technical threshold values
2.2.7 Risk areas
Risk areas
Do not stand between the machine and the front tool
Risks when the drive is connected
Risk of injury to the PTO shaft
2.2.8 Protective devices
Maintain protective devices capable of operating
2.2.9 Personal protective equipment
Personal protective equipment
Wear suitable clothing
2.2.10 Safety markings
Keep safety stickers legible
2.2.11 Road safety
Prepare the machine for road travel
Park the machine and leave it unattended
Eliminate foreign bodies on the machine
2.2.12 Operating consumables
Unsuitable operating consumables
Safety in handling operating consumables and secondary consumables
Environmental protection and disposal
2.2.13 Sources of danger on the machine
Electric shock due to electrical system
Liquids under pressure
Hot surfaces
2.2.14 Risks when working on the machine
Work only on the stopped machine
Maintenance work and repair work
Lifted machine elements and loads
Risks due to welding work
2.3 Safety instructions in this guide
2.3.1 Marking of warnings and dangers
2.4 Safety marking on the machine
2.4.1 Notes on warning pictograms
2.4.2 Cutting device
2.4.3 Harvest collection
2.4.4 Workouts
2.4.5 Assembly / body parts
2.5 Safety devices
2.5.1 Install the reel safety stand
2.5.2 Remove the safety legs from the reel
2.5.3 Install the protection device on the cutter bar
3 Description of the machine
3.1 Overview and mode of operation
3.1.1 VARIO overview
3.1.2 VARIO operating mode
3.2 Optional machine equipment
3.2.1 Optional equipment
3.2.2 Rapeseed equipment transport box
3.3 Nameplates and identification number
3.3.1 Front tool nameplate
3.4 Machine information
3.4.1 Workouts
3.4.2 Hydraulic system
3.4.3 Harvest collection
3.4.4 Power group
3.4.5 Cutting device
3.4.6 Assembly / body parts
4 Controls and displays
4.1 Cabin and driving position
4.1.1 Control console
4.2 Harvest feeding
4.2.1 Control elements
5 Technical characteristics
5.1 VARIO
5.1.1 Authorized machines
5.1.2 Dimensions
5.1.3 Weight
5.1.4 Reel
5.1.5 Power group
5.1.6 Cutting device
5.1.7 Safety devices
5.2 Operating consumables
5.2.1 Lubricants
5.2.2 Hydraulic oil
6 Preparing the machine
6.1 Disconnect and secure the machine
6.1.1 Disconnect the machine and secure it
6.2 Before commissioning
6.2.1 To be carried out before the first commissioning
6.2.2 To be carried out before each commissioning
6.3 Load the front tool
6.3.1 Load the front implement and secure it
6.4 Install the front tool
6.4.1 Install the front tool
6.4.2 Prepare for locking
6.4.3 Install the locking pawl
6.4.4 Hanging the front tool
6.4.5 Lock the front tool
6.4.6 Install the cardan shaft
Check chain length
6.4.7 Install the multicoupler
6.4.8 Remove the stands
6.4.9 Adjust the machine according to the front tool
6.5 Remove the front tool
6.5.1 Remove the front tool
6.5.2 Install the crutches
6.5.3 Remove the multicoupler
6.5.4 Remove the cardan shaft
6.5.5 Unlock the front tool
6.5.6 Unhook the front tool
6.6 Management
6.6.1 Install the LASER PILOT*
6.7 Electrical and electronic system
6.7.1 Remove the transport safety device from AUTO CONTOUR* probes
6.7.2 Install the rapeseed saw switch* on the left side
6.8 Harvest feeding
6.8.1 Dismantling the transport safety device from the reel
6.9 Power group
6.9.1 Adapt the scraper profiles according to the supply channel
7.1 Safety instructions for use
7.1.1 Avoiding collisions with the cabin roof
7.2 Driving the machine
7.2.1 Prepare for road travel
7.2.2 Prepare for movement in the field
7.3 Work
7.3.1 Before work
7.3.2 Check crop absorption
7.4 Rapeseed harvest
7.4.1 Install the rapeseed equipment
7.4.2 Install the rapeseed equipment cardan shaft extension
7.4.3 Install the rapeseed equipment sheets
7.4.4 Install the rapeseed saw
7.4.5 Connect the hydraulic system
7.4.6 Switch on the hydraulic pump
7.5 Cereal harvest
7.5.1 Install the cereal equipment
7.5.2 Switch off the hydraulic pump
7.5.3 Disconnect the hydraulic system
7.5.4 Remove the rapeseed saw
7.5.5 Remove the sheets of the rapeseed equipment
7.5.6 Remove the cardan shaft extension from the rapeseed equipment
7.6 Management
7.6.1 Expand LASER PILOT*
7.6.2 Fold LASER PILOT*
7.7 Harvest feeding
7.7.1 Install the long divider
7.7.2 Remove the long divider
7.7.3 Adjust the long divider
7.7.4 Unfold the long divider
7.7.5 Fold the long divider
7.7.6 Install the exterior deflectors
7.7.7 Remove the exterior deflector
7.7.8 Install the short divider
7.7.9 Remove the short divider
7.7.10 Adjust the short divider
7.7.11 Unfold the short divider
7.7.12 Fold the short divider
7.7.13 Install the special divider
7.7.14 Remove the special divider
7.7.15 Unfold the special divider
7.7.16 Fold the special divider
7.7.17 Adjust the table length from the machine
7.7.18 Adjusting the table length from the front tool
7.7.19 Adjust the reel fingers
7.8 Power group
7.8.1 Adjust the scraper profile of the feed screw
7.8.2 Adjust the position of the feed screw
7.8.3 Adjust the feed auger fingers
7.8.4 Remove the worm sheet extension
7.8.5 Install the worm sheet extension
7.8.6 Adjust the speed of the feed screw
7.9 Mower
7.9.1 Connecting the rapeseed saw
7.9.2 Install the corn lifter*
7.9.3 Remove the corn lifter*
7.10 Ground guidance
7.10.1 Adjust the skates
7.10.2 Adjusting the skates using the quick adjustment*
8 Incidents and remedies
8.1 Overview of faults
8.1.1 Front tool
8.2 Transmission / Clutch / Cardan shaft
8.2.1 Replacing the knife drive overload safety
8.3 Hydraulic system
8.3.1 Bleed air from reel hydraulic cylinders
Bleed air from horizontal hydraulic cylinders
Bleed air from vertical hydraulic cylinders
8.3.2 Bleed the air from the hydraulic table adjustment cylinders
8.4 Electrical and electronic system
8.4.1 Adjust the AUTO CONTOUR* potentiometer
8.4.2 Adjust the reel speed sensor
8.5 Harvest feeding
8.5.1 Carry out the basic reel height adjustment
8.5.2 Replacing the reel fingers
8.6 Power group
8.6.1 Replace the feed auger fingers
9 Maintenance
9.1 General maintenance work
9.1.1 Fixing material
9.1.2 Prepare welding work
9.2 Maintenance intervals
9.2.1 Before the start of the harvest
9.2.2 After the first 100 hours of operation
9.2.3 Every 10 operating hours or daily
9.2.4 Every 50 operating hours
9.2.5 Every 100 operating hours
9.2.6 Every 250 operating hours
9.2.7 Annually or every 500 hours of service
9.2.8 After harvest
9.2.9 Preservation measures for the front tool
9.3 Transmission / Clutch / Cardan shaft
9.3.1 Initial play at the exit of the transfer case
9.3.2 Check the oil level of the right angle gearbox
9.3.3 Drain the oil from the right angle gearbox
9.3.4 Filling the oil in the spur gear box
9.3.5 Check the transfer case oil level
9.3.6 Drain the oil from the transfer case
9.3.7 Pour oil into the transfer case
9.4 Lubrication plan
9.4.1 Lubrication points – 100 h
9.4.2 Lubrication points – 250 h
9.5 Orders
9.5.1 Remove the chain (K02)
9.5.2 Install the chain (K02)
9.5.3 Adjust the chain (K02)
9.5.4 Check the chain tension
9.6 Hydraulic system
9.6.1 Identify hydraulic oil
9.6.2 Check the hydraulic tank oil level
9.6.3 Empty the oil from the tank
9.6.4 Replace the oil tank return filter
9.6.5 Filling the hydraulic tank with oil
9.6.6 Check hydraulic hose lines
9.7 Harvest feeding
9.7.1 Check the table sliding beams
9.7.2 Adjust the table sliding beams
9.7.3 Clean the table sliding beams
9.7.4 Cleaning the skates
9.7.5 Clean the cover plates
9.8 Reaper
9.8.1 Replacing the knives
9.8.2 Adjust the blade clamps
9.8.3 Replace screwed blades
9.8.4 Replacing double fingers
9.8.5 Align double fingers
10 Decommissioning and disposal
10.1 General information
10.1.1 Decommissioning and disposal
11 CE declaration of conformity
11.1 VARIO
11.1.1 Declaration of conformity for CE
00 0297 292 1.pdf:
VARIO 1250 / 1050MAXFLEX 1250 / 1050MAXFLO 1250 / 1050C900 – C450V900 – V540
Contents
1 Introduction
1.1 Information about this notice
1.1.1 Validity of the notice
1.1.2 Notes on the instructions for use
2 Security
2.1 Recognize the warnings
2.1.1 Warning pictogram
2.1.2 Signal word
2.2 Safety tips
2.2.1 Instructions for use and other sources of information
Meaning of the instructions for use
2.2.2 Invisible laser radiation of laser category 1M
2.2.3 Use in accordance with the provisions
3 Technical characteristics
3.1 LASER PILOT
3.1.1 LASER PILOT
4.1 Management
4.1.1 Unfold the LASER PILOT
4.1.2 Adjust the LASER PILOT
Prepare the field
Adjust the LASER PILOT according to the product harvested
Adjust the LASER PILOT according to the product harvested
Prepare for the tuning process
Check the LASER PILOT setting
Adjust the LASER PILOT vertically
Check the horizontal preset of the LASER PILOT
Precisely adjust the LASER PILOT horizontally
5 Incidents and remedies
5.1 Overview of faults
5.1.1 LASER PILOT
Claas Operator Manual PDF
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