Claas Vario 930-500 Cerio 930-560 (528) Combines Repair Manual ES

File List:

00 0300 885 2.pdf

00 0300 885 2.pdf:

VARIO 930 / 770 / 680 / 620 / 560 / 500CERIO 930 / 770 / 680 / 620 / 560
Introduction
General information
Manual validity
Using the manual
Texts and figures
Structuring with construction group structure
Search and find
Direction signs
Abbreviations
Technicalities
General repair instructions
Technical instructions
Indications for correct repair
Self-locking screws
Liquid screw insurance
Steel roller chains
connecting link
Type E connecting link with spring
Type G connecting link with wire
S type connecting link with pins
Tapered ring joints
Disassembly
Mounting
Head key joints
Disassembly
Mounting
Bearings with tension ring
Disassembly
Mounting
Bearing with tensioner sleeve
Disassembly
Mounting
Tension bushing
Disassemble
Disassembly version A
Disassembly version B
Tension bushing version A
Tension bushing version B
Safety rings
Screw connections with adjustment ring
Screw connections with non-sealed adjusting ring
Screw connections with sealing cone
Hydraulic hoses
Laying of hoses
Joint surface work
Replacement parts
Consumables
Tightening torques
Tightening torques for ISO metric threads
Tightening torques for metric fine thread
Tightening torques for hydraulic bolted connections with cutting ring
Tightening torques for fittings with tapered seal connection and hydraulic connections with soft seal ring
Tightening torques for SDS form B and E hydraulic threaded fittings
Tightening torques for SDE form H hydraulic threaded fittings, adjustable
Tightening torques for oscillating hydraulic threadings
Tightening torques for hollow screws (with copper gasket)
Tightening torques for brake pipe threading
Tightening torques for pipe supports with O-ring and union nuts
Tightening torques for helical thread clamps
Tightening torques for hose clamps with round bolt
Tightening torques for wheels
Technical data
Consumables
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
Security
General information
Especially important
General safety measures and accident prevention rules
First aid measures
Risk of injury from hydraulic fluid
Leave the machine
Put the machine out of service
Adjustment and maintenance work
Welding work
02 Gears / clutch / cardan shaft
0215 Mechanical clutch
Pawl Clutch
0230 Mechanical gear
Bevel spur gear
Technical instructions
Preparation for work
auxiliary tool
special tool
Disassemble
pump flange
Technical instructions
Preparation for work
Disassemble
0260 Cardan shaft
Main drive cardan shaft with pawl clutch
Technical instructions
Preparation for work
Assembly instructions
VARIO / CERIO chain attachment points 22 feet – 16 feet
Disassemble
Disassemble the pawl clutch
Assemble the pawl clutch
Main drive cardan shaft with ratchet
Technical instructions
Preparation for work
VARIO / CERIO chain attachment points 22 feet – 16 feet
Disassemble
05 Address
0510 Automatic steering
LASER PILOT support
Technical instructions
Preparation for work
Assembly instructions
Disassemble
08 Drives
0800 Drive diagram
Drive scheme
Technical instructions
Assembly instructions
0814 Intermediate shaft
intermediate shaft
Technical instructions
Preparation for work
Assembly instructions
Disassemble
09 Hydraulics
0900 General instructions for the hydraulic installation
Damage to the hydraulic installation
special tool
General indications of the hydraulic installation
Preparation for work
special tool
0915 Hydraulic pipes
Multiple coupling
Technical instructions
Assembly instructions
Preparation for work
repair kit
auxiliary tool
Remove the male plug
Disassemble the male plug
Assemble the male plug
Install the male plug
0920 Valves
General valve block
special tool
Remove the valve element
Unscrew the iron core
Remove the seal ring
Valve block
Technical instructions
Assembly instructions
10 Install. electrical/electronic
1000 General instructions for electrical/electronic installation
General information electrical/electronic installation
special tool
Prepare welding work
1012 Modules / sensors
1035 Multifunctional handle/lever
Technical instructions
Welding assembly instructions
20 Reception of the harvest
2010 Cutting table
VARIO cutting mechanism table
Technical instructions
Disassemble
Remove the hydraulic cylinder bolt for adjusting the cutting mechanism table.
Assemble the bolt of the hydraulic cylinder to adjust the cutting mechanism table
CERIO cutting mechanism table
Technical instructions
Disassemble
Feeder plates
Technical instructions
Disassemble
Intermediate plates
Technical instructions
Disassemble
Hydraulic cylinder for adjusting the cutting mechanism table (3049)
Technical instructions
Preparation for work
Disassemble
Cutting mechanism table position sensor (B070)
Technical instructions
Assembly instructions
2015 Pinwheel
Pinwheel
Technical instructions
Disassemble
command star
Technical instructions
Disassemble
guide rollers
Technical instructions
Disassemble
pinwheel star
Technical instructions
Disassemble
barbed tubes
Technical instructions
Disassemble
Replacing the riveted nut
reel bearing
Technical instructions
Remove the left reel bearing
Install the left reel bearing
Remove the right bearing from the reel
Install the right reel bearing
reel supports
Technical instructions
Preparation for work
Remove the left support
Install the left support
Remove the right support
Install the right support
Reel drive
Technical instructions
Preparation for work
Disassemble
Reel Drive, Output Sprocket
Technical instructions
Preparation for work
Disassemble
Reel drive, drive sprocket
Technical instructions
Preparation for work
Disassemble
Assemble/adjust
Hydraulic reel drive motor
Technical instructions
Preparation for work
Disassemble
Horizontal reel adjustment sensor
Technical instructions
Assembly instructions
Vertical reel adjustment sensor
Technical instructions
Assembly instructions
Hydraulic cylinder vertical adjustment of the reel
Technical instructions
Preparation for work
Disassemble
Hydraulic cylinder for horizontal reel adjustment
Technical instructions
Preparation for work
Assembly instructions
Safety distance of the reel supports
Technical instructions
Assembly instructions
2030 Rapeseed equipment
Additional hydraulic system oil tank
Technical instructions
special tool
Assembly instructions
Create underpressure
Rapeseed knife drive valve block
Technical instructions
special tool
Remove the valve element
Unscrew the iron core
Assembly instructions
Rapeseed knife drive pump (2022)
Technical instructions
Disassemble
21 Power set
2140 Feed Roller
Feed auger
Technical instructions
Disassemble
Feed auger, left bearing
Technical instructions
Preparation for work
special tool
Disassemble
Determine the mounting size
Feed auger, right bearing
Technical instructions
Disassemble
Feed auger drive shaft
Technical instructions
Preparation for work
special tool
Disassemble
Output sprocket (K01)
Technical instructions
Preparation for work
auxiliary tool
Disassemble
adjustment axis
Technical instructions
Disassemble
Command trees
Technical instructions
Disassemble
Finger feeding auger
Technical instructions
Assembly instructions
23 Mowing device
2305 Cutter bar
Cutting bar, general instructions
Assembly instructions
Knife drive cardan shaft
Technical instructions
Preparation for work
Assembly instructions
Disassemble
planetary gear
Technical instructions
Preparation for work
special tool
Disassemble
planetary gear
Technical instructions
Preparation for work
Disassemble
Check gear play
26 Guided by the ground
2605 AUTO CONTOUR
AUTO CONTOUR Sensors
Technical instructions
Assembly instructions
Sensing device
Technical instructions
Assembly instructions
Disassemble
Remove the right probe device
Install the right probe device
80 Attached parts, machine casing
8005 Frame / table
Technical instructions
Assembly instructions
Splash protection
Technical instructions
Assembly instructions
Roller skates
Technical instructions
Assembly instructions
Disassemble
8010 Lock
Head jamming
Technical instructions
Assembly instructions
8020 Guardrail / protective devices
Protective cover / sliding protection
Technical instructions
Disassemble
Protective cover
Technical instructions
Assembly instructions
sliding protection
Technical instructions
Assembly instructions
Protective cover
Technical instructions
Assembly instructions
Protective cover
Technical instructions
Assembly instructions