Hyster B108 (E30-60BS) Parts Manual - Image 2

Hyster B108 (E30-60BS) Parts Manual - Image 3

Hyster B108 (E30-60BS) Parts Manual - Image 4

Hyster B108 (E30-60BS) Parts Manual - Image 5

Hyster B108 (E30-60BS) Parts Manual

$30.00

Type Of Manual: Parts Manual
Number of Pages: 500
Size: 20.4MB
Format: PDF

Category: Hyster Parts Manual PDF

Model List:
- B108 (E30-60BS)

1. INTRODUCTION
2. GENERAL
3. DESCRIPTION
4. DISASSEMBLY AND ASSEMBLY
5. OVERHEAD GUARD
6. Removal
7. Installation
8. SEAT ASSEMBLY
9. COUNTERWEIGHT
10. Removal
11. Installation
12. HYDRAULIC TANK REPAIRS
13. Small Leaks
14. Large Leaks
15. Steam Method Of Cleaning
16. Chemical Solution Method of Cleaning
17. Other Methods
18. LABEL REPLACEMENT
19. INTRODUCTION
20. GENERAL
21. LEAD-ACID BATTERIES
22. SPECIFIC GRAVITY
23. THE CHEMICAL REACTION IN A CELL
24. ELECTRICAL TERMS
25. HOW TO SELECT THE BATTERY
26. VOLTAGE OF A BATTERY
27. THE BATTERY AS A COUNTERWEIGHT
28. BATTERY RATINGS
29. Kilowatt-Hours
30. BATTERY MAINTENANCE
31. SAFETY PROCEDURES
32. MAINTENACE RECORDS
33. THE NEW BATTERY
34. HOW TO CLEAN THE BATTERY
35. HOW TO ADD WATER
36. THE HYDROMETER
37. BATTERY TEMPERATURE
38. CHARGING THE BATTERY
39. Types Of Battery Charges
40. Methods Of Charging
41. Troubleshooting The Charger
42. How To Know When The Battery Is Fully Charged
43. WHERE TO CHARGE THE BATTERIES
44. Equipment Needed
45. BATTERY CONNECTORS
46. BATTERY CARE
47. INTRODUCTION
48. General
49. Description
50. REPAIRS
51. Removal Of The Speed Reducer And Differential
52. Disassembly
53. Assembly
54. Installation Of The Drive Assembly
55. TROUBLESHOOTING
56. INTRODUCTION
57. General
58. Description
59. REPAIRS
60. Removal
61. Installation
62. Axle Housing For S30-100E And S40-50F Lift Trucks
63. Wheels And Tires
64. TROUBLESHOOTING
65. SPECIFICATIONS
66. INTRODUCTION
67. GENERAL
68. DESCRIPTION
69. OPERATION
70. REPAIRS
71. STEERING WHEEL AND COLUMN ASSEMBLY
72. TYPE A STEERING COLUMN ASSEMBLY
73. Removal And Disassembly
74. Assembly And Installation
75. TYPE A STEERING COLUMN
76. TYPE A STEERING COLUMN
77. TYPE B STEERING COLUMN
78. Removal And Disassembly
79. Assembly And Installation
80. TYPE B STEERING COLUMN
81. Disassembly of Steering Control Unit
82. Cleaning of Steering Control Unit
83. Assembly of Steering Control Unit
84. CHECKS AND ADJUSTMENTS
85. REMOVE AIR FROM THE SYSTEM
86. TROUBLESHOOTING
87. INTRODUCTION
88. GENERAL
89. DESCRIPTION
90. REPAIRS
91. STEERING AXLES WITH STUB SHAFT MOUNTS
92. Removal
93. Installation
94. ELECTRIC LIFT TRUCK WITH RUBBER MOUNTS
95. Removal
96. Installation
97. ELECTRIC LIFT TRUCK WITH RUBBER MOUNTS (E30-50B, E60BS AFTER AUGUST 1981)
98. Removal
99. Installation
100. WHEELS AND HUBS
101. Removal and Disassembly
102. Cleaning
103. Assembly And Installation
104. SPINDLES, BEARING AND TIE RODS
105. Removal And Disassembly
106. Cleaning
107. Assembly And Installation
108. STEERING CYLINDER
109. Removal And Disassembly
110. Cleaning
111. Assembly And Installation
112. CHECKS AND ADJUSTMENTS
113. STEERING CYLINDER
114. CENTER PIVOT OR RUBBER MOUNTS
115. SPINDLE AND HUB
116. TROUBLESHOOTING
117. INTRODUCTION
118. GENERAL
119. DESCRIPTION
120. REPAIRS
121. REMOVAL AND DISASSEMBLY
122. CLEANING
123. ASSEMBLY
124. CHECKS AND ADJUSTMENTS
125. INTRODCUTION
126. General
127. Description and Operation
128. REPAIRS
129. Removal and Disassembly
130. Cleaning
131. Inspection
132. Assembly and Installation
133. CHECKS AND ADJUSTMENTS
134. Manual Adjustment for the Service Brakes
135. Removing the Air from the Brake System
136. TROUBLESHOOTING
137. INTRODUCTION
138. DESCRIPTION
139. OPERATION
140. Flow Control Valve
141. Relief Valve
142. REPAIRS
143. REMOVAL
144. DISASSEMBLY
145. CLEANING
146. INSPECTION
147. ASSEMBLY
148. INSTALLATION
149. CHECKS AND ADUSTMENTS
150. CHECK THE OUTPUT OF THE PUMP
151. CHECK FOR AIR IN THE HYDRAULIC SYSTEM
152. TROUBLESHOOTING
153. INTRODUCTION
154. GENERAL
155. DESCRIPTION
156. OPERATION
157. Relief Valve
158. REPAIRS
159. REMOVAL
160. DISASSEMBLY
161. ASSEMBLY
162. INSTALLATION
163. CHECKS AND ADJUSTMENTS
164. CHECKING THE RELIEF PRESSURE OF THE RELIEF VALVE
165. Lift Trucks With Internal Combustion Engines
166. Electric Lift Trucks
167. Electric Lift Trucks With Adjustable Relief Valve
168. SPECIFICATIONS
169. TROUBLESHOOTING
170. DC Motor Maintenance
171. Safety Precautions Maintenance and Repair
172. General
173. Brush and Commutator Inspection
174. Hydraulic Pump Motor and Traction Motor
175. Steering Pump Motor
176. Normal Commutator Surface
177. Commutator Problems
178. Brush Replacement
179. Stoning the Commutator
180. Motors Repair
181. Disassemble
182. Traction Motor and Hydraulic Pump Motor
183. Steering Pump Motor
184. Assemble
185. Traction Motor and Hydraulic Pump Motor
186. Steering Pump Motor
187. Brush Alignment, Traction and Hydraulic Motors
188. Tests for Damaged Field and Armature
189. Test for an Open Circuit in Armature
190. Test for Short Circuit in One Armature Winding
191. Test for Short Circuit to Armature Shaft
192. Test for Open Circuit in Field Coil
193. Test for Short Circuit in Field Coil
194. Test for Short Circuit between Field and Motor Case
195. Brush Holder Test
196. Troubleshooting
197. Table 1. Normal Commutator Surfaces
198. Table 2. Commutator Problems
199. Table 3. Brush Wear Replacement Guide
200.
200.1. INTRODUCTION
200.1.1. General
200.1.2. Description
200.2. REPAIRS
200.2.1. Parking Brake Assembly
200.3. ADJUSTMENTS
200.3.1. Adjustment of the Hand Brake Linkage
200.3.2. Adjustment of the Linkage for the Hand and Seat Brake
201.
201.1. INTRODUCTION
201.1.1. General
201.1.2. Description
201.1.3. The Control Valve
201.2. REPAIRS
201.2.1. Hydraulic Pump
201.2.2. Main Control Valve
201.2.3. Hydraulic Pump Contactor
201.2.4. Contactor Repair
201.3. CHECKS AND ADJUSTMENTS
201.3.1. Adjusting The Pressure Relief Valve
201.3.2. Adjustment Of The Control Linkage
201.3.3. Hydraulic Pump Switch
201.4. TROUBLESHOOTING
202.
203.
203.1. INTRODUCTION
203.1.1. GENERAL
203.2. PRINCIPLES OF OPERATION
203.2.1. LIFT TRUCK CONTROL
203.2.2. ELECTRONIC SPEED CONTROLS
203.2.3. THE CONTROL CARD FOR THE TRACTION CIRCUIT
203.2.4. THERMAL PROTECTION
203.2.5. THE 1A CIRCUIT
203.2.6. FIELD WEAKENING
203.2.7. RAMP START
203.2.8. ACCELERATOR CONTROL
203.2.9. CONTACTORS AND ELECTRONIC DRIVERS
203.2.10. CIRCUIT PROTECTION
203.2.11. SEQUENCE OF OPERATION
204.
204.1. INTRODUCTION
204.1.1. GENERAL
204.2. DESCRIPTION
204.2.1. GENERAL
204.2.2. STEERING COLUMN GAUGES, METERS AND INDICATORS
204.2.3. LED DISPLAY PANEL
204.2.4. LX SERIES DISPLAY PANEL
204.2.5. ZX SERIES DISPLAY PANELS
204.3. CHECKS AND ADJUSTMENTS
204.3.1. GENERAL
204.4. REPLACEMENT
204.4.1. GENERAL
204.4.2. METER REPLACEMENT
204.4.3. SENDER REPLACEMENT
204.4.4. DISPLAY PANEL
204.4.5. DISPLAY PANELS FOR THE EV – 100/200ZX MOTOR CONTROLLERS, COLUMN MOUNT
204.4.6. DISPLAY PANELS FOR THE EV-100/200ZX MOTOR CONTROLLERS, DASH MOUNT
204.5. SPECIFICATIONS
204.6. TROUBLESHOOTING
205.
205.1. ELECTRICAL WARNING DEVICES
205.1.1. GENERAL
205.1.2. DESCRIPTION
205.1.3. REPLACEMENT
206.
206.1. INTRODUCTION
206.1.1. GENERAL
206.2. SRO CIRCUIT AND PMT CIRCUIT
206.2.1. STATIC RETURN TO OFF(SRO) CIRCUIT
206.2.2. PULSE MONITOR TRIP (PMT)
206.2.3. THE SEQUENCE OF OPERATION
206.3. TROUBLESHOOTING
206.3.1. GENERAL PROCEDURES
206.4. CHECKS AND REPAIRS
206.4.1. GENERAL
206.4.2. CHECK FOR THE CORRECT OPERATION
206.4.3. CONTROL AND POWER FUSES
206.4.4. CONTROL CARD
206.4.5. THE INDUCTOR AND CAPACITOR ASSEMBLY (THE OFF CIRCUIT FOR SCR 1)
206.4.6. MOTOR CURRENT SENSOR
206.4.7. THE ELECTRONIC DRIVER MODULE
206.4.8. CONTACTORS
206.4.9. CONTACTOR REPAIR
206.4.10. CHECK THE PMT CIRCUIT
207.
208.
208.1. INTRODUCTION
208.1.1. GENERAL
208.1.2. INDICATORS WITH METER MOVEMENT
208.1.3. BATTERY INDICATORS WITH LCD OR LED DISPLAYS
208.2. CHECKS AND ADJUSTMENTS
208.2.1. BATTERY INDICATORS WITHOUT LIFT INTERRUPT, EARLY MODELS
208.2.2. BATTERY INDICATORS WITH LIFT INTERRUPT, EARLY MODELS
208.2.3. BATTERY INDICATORS WITHOUT LIFT INTERRUPT, LATER MODELS
208.2.4. BATTERY INDICATORS WITH LIFT INTERRUPT, LATER MODELS
208.2.5. LED DISPLAY WITH LIFT INTERRUPT
208.2.6. CHECKING CURTIS 933-1 METER
208.2.7. ADJUSTMENT OF CURTIS 933-1 METER
208.2.8. ADJUSTMENT OF SEVCON POWERGAUGE
208.3. CURTIS DASH DISPLAY ASSEMBLY
208.3.1. Description/Features
208.3.2. Operation
208.3.3. Testing
208.4. REPAIRS
208.4.1. BATTERY INDICATORS
208.4.2. CONTROLLER FOR THE BATTERY INDICATOR
208.4.3. DISPLAY PANEL COMPONENTS
208.4.4. REPLACING SEM DISPLAY PANEL
208.4.5. SEM DISPLAY PANEL REMOVAL
209.
209.1. INTRODUCTION
209.1.1. GENERAL
209.2. REPAIRS
209.2.1. CARRIAGE
209.2.2. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
209.2.3. INSTALLATION
209.3. CHECKS AND ADJUSTMENTS
209.3.1. CHECKING FOR LEAKS IN THE LIFT SYSTEM
209.3.2. ADJUSTING THE TILT CYLINDER STROKE AND THE BACKWARD TILT ANGLE
209.3.3. LIFT CHAIN ADJUSTMENTS
209.3.4. MAST ADJUSTMENTS
209.3.5. CARRIAGE ADJUSTMENT
209.4. TROUBLESHOOTING
210.
211.
211.1. INTRODUCTION
211.1.1. GENERAL
211.1.2. STANDARD MASTS (Mast Assemblies Having Less Than Full Free-Lift.)
211.1.3. FULL FREE-LIFT MASTS
211.1.4. THREE-STAGE MASTS
211.1.5. FOUR-STAGE MASTS
211.1.6. SEQUENCE VALVE
212.
212.1. INTRODUCTION
212.1.1. GENERAL
212.2. VISTA TWO-STAGE MASTS
212.2.1. DESCRIPTION
212.2.2. OPERATION
212.3. VISTA THREE-STAGE MASTS
212.3.1. DESCRIPTION
212.3.2. OPERATION
212.3.3. SEQUENCE VALVE
213.
214.
214.1. INTRODUCTION
214.1.1. General
214.1.2. Moving A Disabled Lift Truck
214.2. MAINTENANCE SCHEDULE
214.3. MAINTENANCE PROCEDURES
214.3.1. Every 8 Hours or Daily
214.3.2. Every 350 Hours or Two Months
214.3.3. Every 2000 Hours or Yearly
214.4. WHEELS AND TIRES
214.5. CHANGING TIRES
214.6. BATTERY
214.6.1. CHANGING THE BATTERY
215.
216.
216.1. ELECTRICAL SYSTEM CABLING DIAGRAM
216.2. ELECTRICAL SYSTEM SCHEMATIC DIAGRAM 36/48 VOLT
216.3. ELECTRICAL SYSTEM WIRING DIAGRAM 36/48 VOLT
216.4. ELECTRICAL SYSTEM SCHEMATIC DIAGRAM 72/80 VOLT
216.5. ELECTRICAL SYSTEM WIRING DIAGRAM 72/80 VOLT
216.6. SCHEMATIC DIAGRAM WITH ACCELERATOR BOX 36/48 VOLT
216.7. WIRING DIAGRAM WITH ACCELERATOR BOX 36/48 VOLT
216.8. SCHEMATIC DIAGRAM WITH ACCELERATOR BOX 72/80 VOLT
216.9. WIRING DIAGRAM WITH ACCELERATOR BOX 72/80 VOLT
216.10. LIFT/TILT HYDRAULIC SYSTEM SCHEMATIC
217.

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