Hyster H45-65XM (H177) Challenger Parts Manual

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Hyster H45-65XM (H177) Challenger Parts Manual

$30.00

Type Of Manual: Parts Manual
Number of Pages: 982
Size: 20.2MB
Format: PDF

Category: Hyster Parts Manual PDF

Model List:
- H45-65XM (H177) Challenger

1. FRAME AND FLOORPLATES
2. COUNTERWEIGHT
3. SEAT FULL SUSPENSION – SHEET 1 OF 2 (S/N H177B24915Y )
4. SEAT FULL SUSPENSION – SHEET 2 OF 2 (S/N H177B24915Y )
5. LOAD BACKREST EXTENSION
6. FORKS H45-55XM
7. FORKS H60-65XM
8. ENGINE ASSEMBLY
8.1. ENGINE MOUNT GASOLINE AND LPG – 2.0L AND 2.2L
8.2. ENGINE MOUNT GASOLINE AND LPG – 3.0L
8.3. ENGINE MOUNT DIESEL
8.4. EXHAUST DIESEL
8.5. EXHAUST GAS AND LPG 2.0L MAZDA – STANDARD
8.6. MUFFLER AND EXHAUST PIPES 2.2L
8.7. EXHAUST LPG 2.0L AND 2.2L MAZDA – TWO-WAY
8.8. EXHAUST LPG 2.0L AND 2.2L – CLOSED LOOP (S/N H177B23394 )
8.9. EXHAUST GAS AND LPG 2.0L AND 2.2L MAZDA – EPA COMPLIANT
8.10. EXHAUST GAS AND LPG 3.0L GM
8.11. EXHAUST 3.0L LPG – WITH LOW EMISSIONS
8.12. EXHAUST GAS AND LPG 3.0L EPA COMPLIANT
8.13. EXHAUST GROUP OVERHEAD
8.14. RADIATOR AND HOSES
8.15. RADIATOR AND HOSES
8.16. RADIATOR AND HOSES GASOLINE AND LPG – 2.0L AND 2.2L (S/N H177B41040A )
8.17. RADIATOR AND HOSES GASOLINE 2.0L AND 2.2L – EPA COMPLIANT
8.18. RADIATOR AND HOSES GASOLINE AND LPG 3.0L (S/N H177B40525A )
8.19. RADIATOR AND HOSES GASOLINE AND LPG 3.0L – EPA COMPLIANT
8.20. RADIATOR AND HOSES 2.6L DSL (S/N H177B40927A )
8.21. COOLING SYSTEM RADIATOR AND HOSES – DIESEL TIER II
8.22. CYLINDER BLOCK GASOLINE AND LPG – 2.0L
8.23. CYLINDER HEAD GASOLINE AND LPG – 2.0L
8.24. CRANKSHAFT AND PISTON GASOLINE AND LPG – 2.0L
8.25. CAMSHAFT AND VALVES GASOLINE AND LPG – 2.0L
8.26. CAMSHAFT AND VALVES GASOLINE – EPA COMPLIANT
8.27. TIMING GEAR COVER AND OIL PAN GASOLINE AND LPG – 2.0L
8.28. TIMING GEAR COVER AND OIL PAN GASOLINE – EPA COMPLIANT
8.29. OIL PUMP AND FILTER GASOLINE AND LPG – 2.0L
8.30. OIL PUMP AND FILTER GASOLINE – EPA COMPLIANT
8.31. CYLINDER BLOCK 2.2L
8.32. CYLINDER HEAD 2.2L
8.33. CRANKSHAFT AND PISTONS 2.2L
8.34. CAMSHAFT AND VALVES 2.2L
8.35. TIMING GEAR COVER AND OIL PAN 2.2L
8.36. OIL PUMP AND FILTER 2.2L
8.37. WATER PUMP GASOLINE AND LPG – 2.0L
8.38. WATER PUMP LPG 2.2L
8.39. WATER PUMP GASOLINE 2.2L
8.40. WATER PUMP GASOLINE – EPA COMPLIANT 2.0L AND 2.2L
8.41. MANIFOLD GASOLINE AND LPG – 2.0L
8.42. MANIFOLDS 2.2L
8.43. MANIFOLDS LPG 2.0L AND 2.2L – EPA COMPLIANT
8.44. INLET MANIFOLD AND FUEL SYSTEM GASOLINE 2.0L AND 2.2L – EPA COMPLIANT
8.45. EMISSION CONTROL AND EXHAUST SYSTEM GASOLINE 2.0L AND 2.2L – EPA COMPLIANT
8.46. EMISSION CONTROL SYSTEM
8.47. EMISSION CONTROLS GASOLINE 2.2L
8.48. EMISSION CONTROL SYSTEM LPG 2.0L AND 2.2L – EPA COMPLIANT
8.49. ELECTRICAL GASOLINE AND LPG – 2.0L AND 2.2L
8.50. ENGINE ELECTRICAL SYSTEM GASOLINE 2.0L AND 2.2L – EPA COMPLIANT
8.51. FUEL GASOLINE AND LPG – 2.0L
8.52. FUEL LPG – 2.0L AND 2.2L
8.53. ENGINE FUEL SYSTEM LPG 2.0L AND 2.2L – EPA COMPLIANT (S/N H177B55945C F2) (S/N H177B56158C (FE))
8.54. TORQUE CONVERTER AND FLYWHEEL GASOLINE AND LPG – 2.0L AND 3.0L
8.55. TORQUE CONVERTER AND FLYWHEEL 2.2L
8.56. COOLING GASOLINE AND LPG 3.0L – 1993 THRU 2003 SERIES WITH V-BELT
8.57. COOLING GASOLINE AND LPG 3.0L – 2003 THRU 2005 SERIES WITH SERPENTINE BELT
8.58. ENGINE ASSEMBLY 3.0L EPA COMPLIANT – GASOLINE
8.59. CRANKSHAFT AND PISTON GASOLINE AND LPG 3.0L – 1998 THRU 2000 ENGINE
8.60. CYLINDER HEAD GASOLINE AND LPG 3.0L – 1998 AND 1999 SERIES ENGINE
8.61. ELECTRICAL GASOLINE AND LPG 3.0L – 1998 AND 1999 SERIES ENGINE
8.62. CAMSHAFT AND OIL PAN GASOLINE AND LPG 3.0L – 1998 AND 1999 SERIES ENGINE
8.63. CRANKSHAFT AND PISTON GASOLINE AND LPG 3.0L – 2001-2005 SERIES ENGINE
8.64. CYLINDER HEAD GASOLINE AND LPG 3.0L – 2000 THRU 2005 SERIES ENGINE
8.65. ELECTRICAL GASOLINE AND LPG 3.0L – 2000 THRU 2005 SERIES ENGINE
8.66. CAMSHAFT AND OIL PAN GASOLINE AND LPG 3.0L – 2000 AND 2001 SERIES ENGINE
8.67. CAMSHAFT AND OIL PAN GASOLINE AND LPG 3.0L – 2002-2005 SERIES ENGINE
8.68. CYLINDER BLOCK DIESEL 2.6L
8.69. CYLINDER HEAD DIESEL 2.6L
8.70. VALVE COVER DIESEL 2.6L
8.71. CRANKSHAFT AND PISTONS DIESEL 2.6L
8.72. ROCKER SHAFT DIESEL 2.6L
8.73. TIMING GEAR AND CAMSHAFT DIESEL 2.6L
8.74. AUXILIARY DRIVE DIESEL 2.6L
8.75. MANIFOLD DIESEL 2.6L
8.76. OIL PAN, PUMP, AND FILTER DIESEL 2.6L
8.77. TORQUE CONVERTER AND FLYWHEEL DIESEL 2.6L
8.78. FUEL INJECTION DIESEL 2.6L
8.79. COOLING GROUP DIESEL 2.6L
8.80. ENGINE ASSEMBLY LPG – 3.0L ELECTRONIC CONTROLS
9. FUEL SYSTEM
9.1. AIR FILTER GASOLINE AND LPG – 2.0L ( S/N H177B23393)
9.2. AIR FILTER GASOLINE AND LPG – 2.0L AND 2.2L (S/N H177B23394 S/N H177B26621)
9.3. AIR FILTER GASOLINE AND LPG – 2.0L AND 2.2L (S/N H177B26622 )
9.4. AIR FILTER GASOLINE AND LPG – EPA COMPLIANT 2.0L AND 2.2L
9.5. AIR INTAKE AND FILTER GASOLINE (MAZDA 2.0L AND 2.2L) – EPA COMPLIANT
9.6. AIR FILTER GASOLINE (MAZDA 2.0L AND 2.2L) – EPA COMPLIANT
9.7. TANK LPG ( S/N H177B23393)
9.8. TANK LPG (S/N H177B23394 )
9.9. FUEL TANK GASOLINE 2.0L
9.10. FUEL SYSTEM LPG 2.0L ( S/N H177B23393)
9.11. FUEL SYSTEM LPG 2.0L AND 2.2L – OPEN LOOP (S/N H177B23394 S/N H177B47507D)
9.12. FUEL SYSTEM LPG 2.0L AND 2.2L – CLOSED LOOP (S/N H177B26764Y S/N H177B47507D)
9.13. FUEL SUPPLY SYSTEM 2.0L AND 2.2L GASOLINE – EPA COMPLIANT
9.14. GOVERNOR GASOLINE 2.0L
9.15. GOVERNOR LPG 2.0L AND 2.2L (S/N H177B23394 )
9.16. CARBURETOR GASOLINE 2.0L AND 2.2L
9.17. CARBURETOR LPG 2.0L ( S/N H177B09725)
9.18. CARBURETOR LPG 2.0L (S/N H177B09725 S/N H177B023393)
9.19. CARBURETOR LPG 2.0L AND 2.2L – OPEN LOOP (S/N H177B23394 )
9.20. CARBURETOR LPG 2.0L AND 2.2L – CLOSED LOOP (S/N H177B30074Y S/N H177B47507B)
9.21. REGULATOR OPEN LOOP – 2.0L, 2.2L, AND 3.0L (S/N H177B23394 ) (S/N H177B30074Y )
9.22. REGULATOR CLOSED LOOP – 2.0L, 2.2L, AND 3.0L (S/N H177B23394Y ) (S/N H177B30074Y )
9.23. CONVERTER LPG ( S/N H177B01786)
9.24. CONVERTER LPG (S/N H177B01787 S/N H177B23393)
9.25. FILTER AND LOCK-OFF VALVE LPG ( S/N H177B23393)
9.26. AIR FILTER AND BREATHER GASOLINE AND LPG – 3.0L ( S/N H177B30073Y)
9.27. AIR FILTER AND BREATHER GASOLINE 3.0L (S/N H177B30074 )
9.28. AIR FILTER AND BREATHER LPG 3.0L (S/N H177B30074 )
9.29. AIR FILTER AND BREATHER GASOLINE AND LPG 3.0L
9.30. AIR FILTER AND BREATHER GASOLINE AND LPG 3.0L – EPA COMPLIANT
9.31. FUEL SYSTEM LPG 3.0L ( S/N H177B30073Y)
9.32. FUEL SYSTEM LPG 3.0L – OPEN LOOP (S/N H177B30074Y )
9.33. FUEL SYSTEM LPG 3.0L – CLOSED LOOP (S/N H177B35698Z )
9.34. LPG TANK AND MOUNTING EPA COMPLIANT
9.35. LPG TANK MOUNTING SWING OUT/DROP DOWN
9.36. FUEL FILTERING AND LOCK-OFF SYSTEM 3.0L LPG – EPA COMPLIANT
9.37. ENGINE FUEL SYSTEM 3.0L LPG ENGINE – EPA COMPLIANT
9.38. CARBURETOR LPG 3.0L ( S/N H177B20721)
9.39. CARBURETOR LPG 3.0L (S/N H177B20722 )
9.40. CARBURETOR LPG 3.0L – OPEN LOOP (S/N H177B30074Y )
9.41. CARBURETOR LPG 3.0L CLOSED LOOP (S/N H177B35698Z )
9.42. THROTTLE BODY AND LPG MIXER 3.0L EPA COMPLIANT
9.43. LPG REGULATOR 3.0L EPA COMPLIANT
9.44. FUEL GASOLINE 3.0L
9.45. FUEL SUPPLY SYSTEM 3.0L GASOLINE – EPA COMPLIANT
9.46. FUEL SYSTEM 3.0L GASOLINE ENGINE – EPA COMPLIANT
9.47. THROTTLE BODY INJECTOR 3.0L EPA COMPLIANT – GASOLINE
9.48. AIR FILTER DIESEL 2.6L ( S/N H177B26621)
9.49. AIR FILTER DIESEL 2.6L (S/N H177B26622 )
9.50. AIR FILTER DIESEL TIER II
9.51. FUEL DIESEL 2.6L
9.52. FUEL FILTER AND FUEL PUMP DIESEL 2.6L
9.53. WATER SEPARATOR
9.54. FUEL PUMP DIESEL 2.6L
9.55. THROTTLE LINKAGE GASOLINE AND LPG – 3.0L ( S/N H177B30073Y)
9.56. THROTTLE LINKAGE GASOLINE AND LPG – 3.0L (S/N H177B30074Y )
9.57. THROTTLE LINKAGE GASOLINE, LPG AND DIESEL – 2.0L AND 2.6L
9.58. THROTTLE LINKAGE GASOLINE, LPG, AND DIESEL – EPA COMPLIANT
9.59. PEDAL LINKAGE
9.60. MONOTROL PEDAL
10. ELECTRICAL SYSTEM
10.1. ELECTRICAL COWL
10.2. ELECTRICAL 2.0L AND 2.2L GASOLINE – NON-EPA COMPLIANT ( S/N H177B26763Y FOR LPG)
10.3. ELECTRICAL LPG WITH LOW EMISSIONS – 2.0L AND 2.2L (S/N H177B26764Y )
10.4. ELECTRICAL LPG 2.0L AND 2.2L – LOW EMISSIONS AND EPA COMPLIANT
10.5. ELECTRICAL 2.0L AND 2.2L GASOLINE – EPA COMPLIANT
10.6. ELECTRICAL 2.0L AND 2.2L GASOLINE (EPA COMPLIANT) – BATTERY AND CABLES
10.7. ELECTRICAL TYPES GS AND LPS – 2.0L AND 2.2L
10.8. ELECTRICAL GASOLINE – GM 3.0L ( S/N H177B25275Y)
10.9. ELECTRICAL GM 3.0L, GASOLINE (S/N H177B25276 )
10.10. ELECTRICAL GM – LPG 3.0L ( 1/1998)
10.11. ELECTRICAL GM – LPG 3.0L (1/1998 S/N H177B30073Y)
10.12. ELECTRICAL GM – LPG 3.0L (S/N H177B30074Y )
10.13. ELECTRICAL GASOLINE AND LPG – GM 3.0L EPA COMPLIANT
10.14. ELECTRICAL TYPES GS AND LPS – 3.0L
10.15. ELECTRICAL SYSTEM GM 3.0L LPG – CLOSED LOOP ( S/N H177B26763Y)
10.16. ELECTRICAL SYSTEM GM 3.0L LPG – CLOSED LOOP (S/N H177B26764Y )
10.17. ELECTRICAL DIESEL 2.6L
10.18. ELECTRICAL TYPES DSL – 2.6L
10.19. WIRE HARNESS COWL ( S/N H177B26763Y)
10.20. WIRE HARNESS COWL (S/N H177B26764Y S/N H177B30180Y)
10.21. WIRE HARNESS COWL (S/N H177B30181Y )
10.22. WIRE HARNESS CHASSIS ( S/N H177B13698)
10.23. WIRE HARNESS CHASSIS (S/N H177B13699 S/N H177B23393)
10.24. WIRE HARNESS CHASSIS (S/N H177B23394Y S/N H177B48920B)
10.25. WIRE HARNESS CHASSIS (S/N H177B48921B )
10.26. WIRE HARNESS CHASSIS (GASOLINE AND LPG) – GM 3.0L EPA COMPLIANT ( S/N H177B48920B)
10.27. WIRE HARNESS CHASSIS – EPA COMPLIANT (S/N H177B48921B )
10.28. WIRE HARNESS CLUSTER
10.29. WIRE HARNESS NEUTRAL START
10.30. WIRE HARNESS FORWARD AND REVERSE LEVER
10.31. WIRE HARNESS (ENGINE) GASOLINE AND LPG – 2.0L AND 2.2L ( S/N H177B09725W)
10.32. WIRE HARNESS GASOLINE AND LPG ENGINE – 2.0L AND 2.2L (S/N H177B09725W S/N H177B23394X)
10.33. WIRE HARNESS (ENGINE) GASOLINE 2.0L AND 2.2L – EPA COMPLIANT
10.34. WIRE HARNESS LPG 2.0L AND 2.2L (S/N H177B23394 )
10.35. WIRE HARNESS LPG 2.0L AND 2.2L – CLOSED LOOP (S/N H177B26764Y )
10.36. WIRE HARNESS GASOLINE ENGINE – 3.0L ( S/N H177B11463)
10.37. WIRE HARNESS GASOLINE ENGINE – 3.0L (S/N H177B11464 )
10.38. WIRE HARNESS GASOLINE 3.0L – LOW EMISSIONS
10.39. MAIN ENGINE WIRING GASOLINE AND LPG – 3.0L EPA COMPLIANT
10.40. WIRE HARNESS 3,0L ENGINE WITHOUT MSTS – LPG
10.41. WIRE HARNESS 3,0L ENGINE WITHOUT MSTS – LPG
10.42. WIRE HARNESS (MAIN) GASOLINE AND LPG 3.0L – SHEET 1 0F 2
10.43. WIRE HARNESS (MAIN) GASOLINE AND LPG 3.0L – SHEET 2 OF 2
10.44. WIRE HARNESS ENGINE WITHOUT MSTS – LPG 3.0L ( S/N H177B30073Y)
10.45. WIRE HARNESS ENGINE WITHOUT MSTS – LPG 3.0L, GM, WITHOUT LOW EMISSIONS (S/N H177B30074Y )
10.46. WIRE HARNESS ENGINE WITH MSTS – LPG 3.0L ( 6/1998)
10.47. WIRE HARNESS ENGINE WITH MSTS – LPG 3.0L, WITHOUT LOW EMISSIONS (6/1998 )
10.48. WIRE HARNESS ENGINE WITH MSTS – LPG 3.0L, WITH LOW EMISSIONS (S/N H177B30074Y 8/2002)
10.49. WIRE HARNESS ENGINE WITH MSTS – 3.0L, WITH LOW EMISSIONS (8/2002 )
10.50. WIRE HARNESS ENGINE WITHOUT MSTS – 3.0L, WITH CLOSED LOOP (S/N H177B35698Z )
10.51. WIRE HARNESS INTERFACE, GASOLINE – GM 3.0L, EPA COMPLIANT
10.52. WIRE HARNESS INTERFACE, LPG – GM 3.0L, EPA COMPLIANT
10.53. WIRE HARNESS ENGINE – DIESEL 2.6L ( S/N H177B19415)
10.54. WIRE HARNESS ENGINE – DIESEL 2.6L (S/N H177B19416X S/N H177B34913Z)
10.55. WIRE HARNESS ENGINE – DIESEL 2.6L (S/N H177B34914Z )
10.56. WIRE HARNESS FUEL PUMP AND SENDER
10.57. WIRE HARNESS STARTER TO ALTERNATOR – GASOLINE
10.58. DISTRIBUTOR GASOLINE AND LPG – 2.0L
10.59. DISTRIBUTOR GASOLINE AND LPG – 2.2L
10.60. DISTRIBUTOR GASOLINE 2.0L AND 2.2L – EPA COMPLIANT
10.61. DISTRIBUTOR GASOLINE AND LPG – 3.0L
10.62. ALTERNATOR GASOLINE AND LPG – 2.0L and 2.2L Mazda
10.63. ALTERNATOR TYPES GS, LPS AND DS
10.64. ALTERNATOR GASOLINE AND LPG – 3.0L ENGINE ( S/N H177B32018Z)
10.65. ALTERNATOR MOUNTING GM 3.0L – V-BELT
10.66. ALTERNATOR MOUNTING SERPENTINE BELT – GM 3.0L
10.67. ALTERNATOR DIESEL 2.6L
10.68. STARTER GASOLINE AND LPG – 2.0L AND 2.2L ( S/N H177B13244)
10.69. STARTER GASOLINE AND LPG – 2.0L AND 2.2L (S/N H177B13245 )
10.70. INSTRUMENT PANEL
10.71. INSTRUMENT CLUSTER
10.72. INSTRUMENT CLUSTER
11. TRANSMISSION
11.1. TRANSMISSION SHEET 1 OF 2 – T078
11.2. TRANSMISSION SHEET 2 OF 2 – T078 (INPUT AND COUNTER CLUTCH)
11.3. TRANSMISSION SHEET 1 OF 2 – T080 ( 1/2003)
11.4. TRANSMISSION SHEET 2 OF 2 – T080 ( 1/2003)
11.5. TRANSMISSION SHEET 1 OF 2 – T109 (1/2003 )
11.6. TRANSMISSION SHEET 2 OF 2 – T109 (1/2003 )
11.7. INPUT AND COUNTER CLUTCH T080 ( T080M-4189)
11.8. INPUT AND COUNTER CLUTCH T080 (T080M-04190 T080M-04775)
11.9. INPUT AND COUNTER CLUTCH T080 (S/N T080M04776 ) ( 1/2003)
11.10. INPUT AND COUNTER CLUTCH T109 (1/2003 )
11.11. CONTROL VALVE T078 AND T080 ( 7/1998)
11.12. CONTROL VALVE T080 AND T109 (7/1998 )
11.13. MANIFOLD VALVE T080 AND T109 (S/N H177B30181Y INC. 30117, 30173, 30179)
11.14. DIFFERENTIAL T078 AND T080 ( 7/1998)
11.15. DIFFERENTIAL T080 AND T109 (7/1998 )
11.16. PUMP DRIVE
11.17. DRIVE AXLE
11.18. TRANSMISSION COOLING
11.19. TRANSMISSION COOLING
12. STEERING SYSTEM
12.1. STEERING POD
12.2. SHIFT LEVER
12.3. STEERING AXLE
12.4. STEERING PUMP
12.5. STEERING CYLINDER
12.6. STEERING CYLINDER
13. BRAKE SYSTEM
13.1. BRAKE PEDAL LINKAGE

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